#RoushYates Engines leads NASCAR manufacturing by implementing break through cutting technology and is one of the 1st users of the WSX445 Face Mills in North America. Now, Cutting Tool Technology previously available for only the Elite in #NASCAR, is available for your machine tools. Yes, one if not the best kept secrets in racing is out with the release of the #WSX445 Face Mills in the US.
Mitsubishi Materials WSX445 45° lead face mill is one of the most exciting Cutting Tool breakthrough’s in recent memory thus re-enforcing our slogan: Where Other’s Stop, We Continue!
Mitsubishi Materials challenged their brightest Engineers to design a 45 degree face mill capable of accepting a Double Sided insert but with performance characteristics –Chip Evacuation, Low Cutting Forces, and Edge Security- exceeding that of a conventional single sided 45 degree mill. The toughest challenge the design team faced was how to deliver a double sided insert cutter with Double Positive cutting action to address performance Flaws Voiced by Customers for Existing Double Sided Insert milling cutters:
1. Chip Jamming in Pocket
2. Poor chip evacuation damaging unused insert corners
3. Vibration due to high cutting forces
4. Poor surface finish and tool life
WSX445 Face Mill broucher can be downloaded at: http://www.mitsubishicarbid...
Other Milling product brochures are available for download at http://www.mitsubishicarbid...
The result of the team’s hard work is the WSX445 cutter with proprietary Double Sided Z² Insert geometry. WSX445 cutter and insert design has an impressive story but too long for YouTube, so only the highlights will be covered below. For the Full WSX445 story, follow link:https://www.facebook.com/Mi...
The WSX445 body provides the cutters foundation with a new conical insert pocket seat with Mitsubishi Anti-Fly Insert (A.F.I.) design providing unsurpassed insert stability. The Double Positive cutter geometry (DOC dependent ) with large 26° rake and consistent cutting edge inclination to the material through the 5mm (.196”) DOC, delivers smooth reliable vibration free cutting action producing the helical –spiral- chip necessary for reliable chip evacuation.
WSX445 cutter bodies are available in Inch/Metric diameters in Coarse, Fine and Extra Fine Pitch configurations with Coolant thru standard for taming tough HRSA and Stainless Steel’s.
WSX445 cutter body would be just another piece of steel if it were not for a Mitsubishi breakthrough in 3D insert production pressing technology making WSX445 inserts a marvel in Craftsmanship. WSX445 6.3mm (.248”) thick insert provided added security and are available in Light, Medium and Rough breakers in both precision molded & ground options with a 1.5mm (.059”) wiper flat standard. When extreme surface finishes are required, a ground wiper is available with an 8mm (.314”) wiper flat. But we did not stop there, WSX445 inserts are coated with Mitsubishi latest MIRACLE SIGMA PVD coatings for ISO P, M & S and VP grades rounding out the K & H classes.
If your milling operations need to be improved or you need a cutter and inserts capable of doing more with less, give your local Mitsubishi District Manager a call and schedule Face Time to discuss applications options.
You have a choice, choose wisely, chose Mitsubishi Materials and Cycle Start with Confidence!
Milling product brochures are available for download at http://www.mitsubishicarbid...
Experience Mitsubishi Carbide's Patented Online Catalog with downloadable CAD files http://www.mitsubishicarbid...
Questions please contact:
Technical Support at 1-800-486-2341
Secure technical inquiries can be submitted to Mitsubishi Materials at https://www.mitsubishicarbi...
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