In this part of the pivoting Mitre Saw build, I make and installed a zero clearance insert plate, draw angled increments on the front of the machine, and added a simple rubber flanged dust baffle.
Part 1: https://youtu.be/GcVNSHq8now
Part 2: https://youtu.be/dzh2V0IInfc
00:05 It's a bit stiff, I should sort that out later.
00:26 Checking how accurate my angles are. Seems good enough.
01:11 I use this flush trim bit to router a channel around the edge of the base, so dust can fall.
02:08 CNC'ing the female part of the zero clearance insert.
03:11 CNC'ing the male part of the insert plate.
04:42 This insert is a little shallow, but that is not a problem.
06:26 Extraction and making the dust baffle.
07:40 I missed a stage - mere mortal.
08:40 Cutting the rubber flange.
09:27 TEST CUT
10:18 Using a razor to smooth the paint job - which I done off screen.
11:33 Final Thoughts.
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