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They're SO helpful and very informative.
Keep up the awesome work!
i cant reply at the moment
ill get to them asap!
@Islo: this is a time when i try to teach the value of complementary materials. So in this case, id go with .25"-.5" wood for a support structure(hilt and blade one peace), foam to fill the body, and PVC or sliver acrylic sheeting as a hard shell. (but you can get away with foam board or another sheet material) hope this helps ya