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Part 11: Power Windows Installation - My 76 Mazda RX-5 Cosmo Restoration

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Uploaded on Feb 22, 2011

I now present episode 11 of my '76 Mazda RX-5 Cosmo restoration. This episode deals with the task of installing the AutoLoc PW4650 universal power window kit. This kit includes motorized actuators which rotate the existing manual window cranks, driving the manual regulator and thus converting it to power without the need to fit an entirely new window regulator. Additionally it includes all wiring and switches (not installed yet), and mounting brackets. As it is a universal kit, it is universally wrong for every application and must be customized to fit. The installation was straightforward though time consuming. I have to admit, this episode is a monstrosity and quite a bit longer than normal. But for good reason, because I didn't want to do a "To be continued" as the next episode will be quite special. Included in this part: custom fitting AutoLoc universal power window actuators, making cutting channels into the inner door for space, patching and finishing off the channels with welding and sheet metal, cutting sheet metal from templates, media blasting before painting, making brackets for actuators, a surprise at the end.

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