 Hey everyone Shaber 1000 here today got a package here. We're gonna open this up This is my pop box for the golf cart I did a video on this Couple months ago I Tried to adjust the one that was on it and they just quit working all together. I'll explain more about that here in just a second Let's go ahead and open this up Let's say if we got the right one I'll grab some tools Take the old one off. We'll set them side-by-side make sure they're they're the same. Let's check this out Okay, guys, I'm getting started for the lighting, but I am outside. It's a beautiful day, but it's hot So I'm sitting in the shade Open this up here package got wet this thing had made one heck of a Travel and I don't think it even left It was saying it was in Jacksonville, Florida, and then it went up to Union City, Georgia, which is just the suburb. It's Atlanta really and then back to Jacksonville back up there back To Jacksonville and then it said it came down to here in my town Then back up to Jacksonville Then back to my town back up to Jacksonville, and then it came today So I don't understand and it's wet. I don't know how it got wet Being in the as we had other mail in the mailbox and it didn't get wet Okay, looks like a pop box now. We've got to adjust this before I put it on What what it was doing And it always I got this from from her mom. It was her mom and dad's Monkey's mom and dad's and what what that golf cart was doing was if you would put it all the way to the floor It would go just for a second and then just shut off You had to turn the key off put it neutral turn key back on put it in gear and go again You couldn't go all the way to the floor which was okay, which I was just going to you know Kind of put something make the gas pedal to where it wouldn't go so far but It just got to where like I couldn't even pull out onto the street. There's a little no there It wouldn't go up up this hill a lot of times just going through the yard It would just shut off. So I went to adjust it because this is a zero to five thousand ohm, okay? Pop box that stands for potentiometer box So if it's putting out more than five thousand that golf cart will shut now So when I went to adjust it it just went haywire everything went haywire. We took the the Potentiometer that's inside here. We took it out and looked at it and tried to clean it It made no difference. So what we're gonna have to do here And see this will be like wide open this will be to the floor and we got to check this and Make sure our ohms Aren't more than five thousand which they probably will be and if they are Will this little nut here this little nothing Bolt down here on the bottom one loosen and up and there's a notch right in there and we'll Will turn that we'll hold it wide open then we'll turn that back until we get the reading of five thousand that we need so let me get my My ohm meter And let's check this out. I did come with the micro switch Okay, so I'm gonna check this will just this first I'm pretty sure this is the same one. I'll go over and look real quick I don't have the hood on there yet for this reason a couple other things like the flasher went bad It's got a big old turn signal flasher in it. I think street legal. So it went bad. So but um It's a stainless steel. So it should be Should be the one we need So again, let me grab some things and I'll be back with you. Okay guys. I don't think we're gonna have to adjust this check this out This is a this is a for 36 volt or 48 volt we have 48 volt on that system. Yes, we have eight Six volt batteries in that golf course see we got 4.76 4.77 so that should be good. We should be good to go on there. So all right guys Back you out here. I'm gonna pull the other one off. I got to clean my lens It looks like I'm gonna pull the other one off. I went through that on the on the other video You can go back and check it out. There'll be a link to that video in the description box below It's real simple. I think it's only got actual two bolts holding on Like this one here one there vice versa one the two and Then the throttle cable. So let me get the other one pulled off and we got to change our ends We got to take the ends off the other pop box and Put on to here. Okay guys. Whoops. Okay guys, so You can see I'm not even touching this pop box. This is the old one And it's just jumping around on crazy stuff and if I if I go like this It just goes off scale and I got to set it 20,000. So Yeah, that's uh That's what it was doing Just jumping all over the place. So hopefully that will be the only issue I Think my batteries are charged. So All right Now I'm just going to take Take these two ends White and black. I'm gonna put the black with the black and white with the red. So and I'm just gonna hook these together and then all Was wires a lot thinner than this one, but you know what you expect, right? The same exact one Through hardly Davidson because that's a par car. It's actually hardly Davidson The ones through hardly Davidson were like 160 bucks or something. I got this one for like 60 bucks So, but yeah, I'm just gonna put these ends on here. I'll put some heat shrink on them And we'll go over and I'll get it mounted. We'll give it a shot. Oh It's hot out here sweating. We'll give it a shot and See if that was the issue which I'm pretty sure it was judging from this meter Okay, we've got our ends on there time to take it over and plug it in Let's see if this thing works fingers crossed. I hope it does But I think that was my problem So we're gonna find out here in just a minute and then I'll show I'm gonna show you how to how it goes on I'm not gonna show you installing it. I'll just show you what to take off. It's real simple three bolts Couple plugs. Okay guys, so we got this on here. That's where it sits. Here's your cable coming up Right there. I got it on the outer one this is your Your micro switch. There's three three prongs on that you're only going to use two on this one the double black wire goes on top and single black wire goes on the very bottom the center ones Empty or there's nothing plugged into it Now this wire is really long So I'm going to be shortening that up because I got a lot of electronics to do on this thing So it's going to be shortened up and I just ran the black to the black Or we add here the black to the black and the white to the white Okay, I don't know why I said blue earlier but Red so what it is is there's a black wire and a red wire coming out of this aftermarket box Okay, the black wire goes to the black the white wire goes to the red. That's what I meant to say. Hang on a second sweating all over my camera Screen That's that now what I got in here is a mess, but I Got parts ordered. They'll be in they're supposed to be in the 18th. I've got all new I've got this cable here. I've got all new these ends Okay, they're all new. See because look at that I've got them coming and I'm gonna make a few wires whatever I can get out of that length of wire there I'm gonna make and then the good ones. I'm just gonna replace all the ends on cuz see that don't belong there That one over there don't belong like that. They should all be Like this. Well, there's a good example right there Okay, so now Pick this These tools up out of here and we're gonna try this See if it works That's the gauge. I'm gonna get a new one of those it doesn't work, right? So I watch that gauge back there Now when you're looking for these things Like I said the pop box Yours may be different, but most of these are the Curtis system and this is an integrated charging system That right there is the charger. You don't have to have a separate charger. It plugs right into there Right there. So Let me get these tools put up here. Well, let me get them set down here. I Want to unplug this I'm gonna put the seat down Let's see if it moves. Okay, so I think that's the radio that was up in here Because I had it working one time. I don't know why I would have took that out. I Have no idea but Anyway, it will have all that hooked back up I'm thinking instead of reaching way up here. I'm thinking about making me a little floor shift here or something We have to see I was wanting to put one right here in the center But they make them for this but I was going to I was going to build my own little floor shift for forward and reverse Before I may move that switch up here Where it's right here? Okay, well, let's see. We're moving and it stopped. I May have to adjust that box again Or not again, but I may have to adjust it after all Yeah, could be done with another issue, but I know the other pop box was bad because it just finally crapped itself out Yeah, see all right, let's take it forward at least it's moving again. That's how it's stopping there All right, I'm going to take that pop box off and I'm going to adjust it So it's exactly yeah, I'm going to take that off and adjust it because it was like 4.89 or what no 4.73 or something so let me get that adjusted and then See that's not even on it only comes on when it wants to Okay Let me adjust that. Okay guys. I think I got it Just turn it on Put it in reverse. Let's push it down to the floor That's all the way that's all the way to the floor all right, I think we've got it now so See it goes like that because the the cables Stretched on it, but there we go So now I got to do is get my cable ends And we'll be all set See the windshields out. I was going to I was going to pop it out of there slide it up out of these slots here It's got slots and it broke and then the mirror on this side just fell off in the oars, so You know the Florida heat gets to that plastic and Satisfile that Put it on charger make sure it's full charge and I'll be back with you. Okay guys, so there it is pretty simple I Just done a little more tweaking. I brought it down just a little bit more my Vodum meters might not be perfect, so but it seems to be okay now So next week when I get the Get the terminal wins. I got to take all them batteries out of there anyway eight of them, so I'm gonna I Don't know what I'm gonna do about that, but So thought I heard that door open them, but I got to take them out do some work on the floorboard because I found this laying in the yard Well right underneath where this was sitting where the golf cart was sitting that is one of the battery hold downs there's two of them so Yeah, I got to do some work on the floorboards Maybe some welding. I'm not sure what I'm gonna do there So I gotta I gotta move the vet because I'm probably gonna have to do some welding and in order to do that I got to move the vet and the vets out of gas So it doesn't hardly want to it'll start up and it'll idle, but soon you start giving the gas. It's it's it's out of gas It's got the gauge will tell you like about how far you got this is zero so So I got to get gas get that moved and then I can park the the Golf cart right here Drive by I don't know scoping the place out. I don't know So a couple old people, but hey, they might have been gangers back in the day who knows bangers I said gangers bangers whatever So I got to move that and get that up here on concrete I won't set the batteries off to the side and then see what I can do about the floorboard And then I'll just make up all the new cables I can and then the ones that are still good all good and put all new ends on and everything should be Should be good to go to start on the little stuff like getting hood back on it and and you know just getting Getting the side covers off and getting them washed up You know from sent outside that thing was always garage kept when they had it and I can't fit up my garage right now So But yeah, I think I think it's gonna be all right now if not You know if it starts doing it again, maybe I'll order another pop box. I don't know Maybe something else might be causing it But it seems to be okay now since I adjusted it Well, we'll just have to see we'll run it like I said that thing is street legal So I can run it around here. I used to take down to the gas station down here to the store and stuff like that It's a little gas station slash store. I Think it's a sick go now, but anyway guys. Thanks for watching. I appreciate it Y'all have a great weekend. I won't say she ever met the man a legend I'm gone for now. Stay tuned for some more awesome videos. We got something coming up for you. It should be pretty fun Don't know if you'll be interested, but it's gonna interest us Thanks for watching guys. Have a great weekend. Stay safe. We'll see you in the next one. Bye. Bye and take care everyone