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Robotic Palletizing and Layer Building - Fully Automated System

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Published on Mar 24, 2016

Motion Controls Robotics designed and integrated a fully automated layer building, palletizing, and pallet removal system for a dairy product manufacturer.
The system features 2 FANUC M-410iB 140H robots specifically designed for palletizing. The robots’ acceleration and high speed keeps the system running smoothly at the desired rate.
There are 6 M-10iA material handling robots for orienting and moving cases into the build area.
Cases coming down an infeed conveyor are scanned sorting them by flavor and assign them to a preset layer building robot in to the correct build area. Each case is placed based on a programmed orientation to build a complete product layer.
There are 6 layer build areas with two palletizing robots picking finished layers. The M-410’s high speed and flexibility allows for just two robots to place full layers on 3 pallet locations each.
Once a pallet is complete, it transfers from the palletizing position on a conveyor to one of the two stretch wrapper stations. The pallet is tightly wrapped to keep contents contained in cold storage system through to delivery.

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