I use plexiglass for a variety of projects. In fabricating my pieces I've used traditional methods such as flame polishing and using fine sandpaper. These methods
can get you through basic, straight cuts and there are lots
of videos on the subject. When drilling holes or making irregular cuts I've found that by using some creative techniques you can make virtually any shape shine like a diamond. Speaking of diamonds, I don't use diamond router bits, diamond polishing bits or no melt saw blades.
These tools would speed up production time (which is mostly spent polishing). I use regular shop tools and they have given me the results seen in the video.
If you are looking for a unique hobby you might want to consider making things with plex. It takes a while to learn
but it's worth it. It also takes patience and resolve. When you complete a project you will have a piece that looks like its make of crystal. Don't show anyone else though - they will take it! Let me know if there is any interest in my techniques. I might publish them.
Ken
In 2012 I'll have a bit more time to show some individual techniques you will need to cut and finish the plex. Sometime you have to get creative.
imbondjb1 3 months ago
Try some of the auction sites. I get material that is 3/4" to 1" thick and use about
1 to 2 square feet of plex. Expect to pay $15 to $35 per project.
imbondjb1 6 months ago