Lost Foam Cast Aluminum Skull Casting

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Uploaded by on Sep 28, 2008

I did a lost foam pour of a skull that I thought some of you might like. Enjoy ! :) I sell them. Send $45 to websales@twinmountainmetalart.com on P a y P a l (shipping is included in the price)

info@twinmountainmetalart.com

http://www.TwinMountainMetalArt.com

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Uploader Comments (jdsprince)

  • Yes, you can shape polystyrene with a hot wire, soldering iron, a heated knife or sand it. I have a homemade hotwire cutter that uses a car battery charger, dimmer switch, a wood frame and a guitar string with a tension spring on one end to take up the slack when the wire gets hot

  • what m3sca1 said..very cool man

  • @CheapEnergyIdeas Thank you! :D

  • i must have a bat for my grill >:D

    how would i go about making a faom figure!?

  • @NastytheGREASERZOMBI Do you have any pictures or a sketch and some dimensions of what you would like the bat to look like? I'm sure I could make it. :D email me at hank AT whosyadaddy. c o m -Hank

  • so what, you just pour the aluminium into the sand while the foam is still in there?

    Or do you somehow remove the foam first?

  • @pr4wn5tar The foam stays in the sand. It vaporizes when the molten aluminum comes in contact with it. anything foam is then replaced with aluminum.

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  • I take it the foam you use is polystyrene? If so do you need a hot wire cutter to shape it, or can you use a knife?

  • Do you think this technique will works using wax instead of foam? Thanks for reply :)

  • reminded me of the terminator when the skull came out of the mold!

  • @jdsprince What kind of paint can you use? I know a lot of spray paints will melt foam? I'm curious want to try. Also were did you get the kiln/furnace type barrel? What did you use to heat it? Thank you!

  • That's cool. But I thought it was called the lost wax method.

  • @jdsprince now that you mention it, the body i want about the size of a pool ball, with little stick feet, and exagerated wings and ears, maybe an 8 inch wingspan, would this still me 45 dollars!?

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