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How To Fiberglass - Two Part Mold Construction - #1 Flanging

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Uploaded by on Jun 29, 2008

PART #2 HERE - http://www.youtube.com/watch?v=qqHoAAulnmE

Make a request in my channel on what topic you want to see in next video.

Here is another fiberglassing video for my how to series, part 1 - Flanging. Please rate the video and comment if you wish.

Flanging is the most important part of molding.

Briefly this is a two stage mold construction video how to. The plug here is a subwoofer enclosure custom fit to the boot of my car and to any other car of the same model. This video specifically covers flanging. Flanging is a very important part of molding, specially with multiple parts.

The next part will be uploaded in the next several days. Subscribe and find out instantly.

WAX = Carnauba wax (release agent).
FG = Fiberglass
CSM = Chopped Strand Matte(reinforcement)
PVA = Polyvinyl alcohol (release agent)
Plug = The original item that your creating a mold of.
Mold = A negative replica of the plug, specifically a 'tool' mold.

All products shown are from FGI Australia. Resin used is standard unwaxed polyester.

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Uploader Comments (punk28186)

  • nice music ! nice job !

    Name of music please ?

  • @rpgtagflag Says at end. 9:50

  • One question, where did you get your clay from? I need to get some for a bike fairing

  • @DSPPaige Its sold as 'plasticine' in 4KG blocks and is sold by the same fiberglass supplier I get all my stuff from, FGI or Nuplex.

  • I dont know if you still monitor your youtube, but I like to ask some newbie question.

    1. use wax polishing so that resin fiberglass doesn't stick, correct?

    2. is it the same step procedure if I use sheet metal, aluminum?

  • @KwaiTerk

    Yes it will give release for metal as well, just make sure there is nothing for it to grip, like holes, ruff edges, ruff surfaces or unfinished/unground welding

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All Comments (169)

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  • What the differences between using wax and mirror glass wax?....

  • Hi! Liked yr work..Pls help me in joining two horizontal halves of a narrow cylinder or pillar so that the plug can be removed easily..How do I join them from inside where its difficult to reach..

    Thanks...

  • That is so cool. I would have never have thought of that!

  • you should wear gloves.

  • one word .... excellent !

  • i've got a TS '94 magna, i want to make a fibreglass box for my sub but there is no mouldings out there that i can find, how do i start from scratch, do i make the flexi-glass try to put it in the corner of my boot and put clay on top to get the mould or is there another way? i just have no clue haha

  • Thanks for this series of videos. Helped me alot in the beginning. Made alot since.. copying a front splitter.. making a huuge 4 part mold of a quarterpanel.. etc. One thing that still troubles me now and then, is sharp corners.

  • @DSPPaige great vid. very helpful, i like the sped up video, very nice and ...thanx for sharing,

    .

    Camchain@hardkore psychols

  • What did you make the plug out of?

  • Your not ment to brush the resin over the matting thats how you get air bubbles, your ment to dab the resin onto the the matting.

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