2007 Dodge Durango Fuel Tank Overflow Problem

2007 Dodge Durango Gas Tank Fuel Overflow Problem - Safety Issue I Think

Problem Started after owning vehicle for almost 3 years -Gas overflows at every fill up. Based on my internet searches it would appear Dodge has an issue with a check valve in the fuel tank becoming stuck. The only solution is to have the gas tank replaced.

There was a recall on certain VIN numbers on the 2005 models -but nothing on the 2007 models yet.

UPDATE - January 20th:
http://dodgeforum.com/forum/2nd-gen-durango/190747-gas-fill-overflow-on-my-06...
Posted by: DodgeCares
On: 01-20-2012 08:16 AM

All,

There is a new TSB on this issue which involves an unlimited time and mileage warranty extension on the fuel filler tube due to a bad check valve. I am posting the TSB now. Anyone who owns one of the affected vehicles and is on file with Chrysler as the current owner will be getting something in the mail indicating the extended warranty on this part. It will also have instructions on where to send for reimbursement if you have already paid to have this part fixed. If there are any questions regarding this issue I would recommend a call to the Chrysler Assistance Center at the numbers listed below.

800-992-1997 U.S.
800-465-2001 Canada

*NUMBER: 14-001-12
GROUP: Fuel System
DATE: January 20, 2012*


SUBJECT:
Fuel Spit Back During Refueling Due To Faulty Inlet Check Valve X39 (Unlimited Time And
Mileage Warranty Extension)
OVERVIEW:
This bulletin involves replacing the fuel filler tube if the condition occurs.
MODELS:
2006 - 2008 (HB) Durango
2007 - 2008 (HG) Aspen
NOTE: This Extended Warranty Bulletin applies to vehicles equipped with a naturally
aspirated gasoline engines.
SYMPTOM/CONDITION:
Some customers may experience a fuel spit back condition during a refueling event.
DIAGNOSIS:
If the customer experiences the symptom/condition, proceed to the repair procedure.
PARTS REQUIRED:
Qty. Part No. Description
AR (1) CNNZX390AA Tube, Fuel Filler
(4) 6500911 Rivet, Splash Shield Attaching

NUMBER: 14-001-12
GROUP: Fuel System
DATE: January 20, 2012
POLICY:
Reimbursable within the provisions of the warranty.
NOTE: Vehicles included in this Service Bulletin have a lifetime coverage - Unlimited
Time and Mileage warranty for this repair. See Warranty Bulletins; U.S.
D-12-07, Canada SAB 2012-03, International ID-12-02 or Mexico BG-01-12 for
details associated with the extended warranty.
************

Category:

Autos & Vehicles

Tags:

• 2007
• Dodge
• Durango
• Fuel
• Gas
• Tank
• Filling
• Overflow
• Safety
• Issue
• defect
• check
• valve

[dtrebacz]

Dodge has issued an unlimited mileage TSB that should cover my vehicle (see the more information update above in the video). I'm off to my local Dodge dealer to see how it goes...

[dtrebacz]

There is a good thread on Dodge Forums (Search for "Gas fill overflow on my 06 durango" ) that talks about the steps to get some action either from your local dealer, Chrysler corporate, NHTSA.

I have tried my local dealer, NHTSA, and filed with safetyresearch net website. Still have the issue. At this point my wife and I only fill to part of the tank with gas.

[dtrebacz]

There is a good thread on Dodge Forums (Search for 06 Durango) that talks about the steps to get some action either from your local dealer, Chrysler corporate, NHTSA.

I have tried my local dealer, NHTSA, and filed with safetyresearch net website. Still have the issue. At this point my wife and I only fill to part of the tank with gas.

[Digiclix]

My 2007 Durango started the same thing this past winter. I called my dealer after seeing your video. I was less than 300 miles before my warranty expired. The dealer said that they ran all of the tests on it and it was okay. My husband told the service manager that he knew that he knew what was going on with these vehicles. Once my husband mentioned the word "safety" concern, we received a new fuel tank free of charge.

[dtrebacz]

@Digiclix Glad to hear the video helped. It would be really nice to have Dodge do something more public about this safety issue. I'm still working with Dodge to get them to recognize that the issue is a safety design issue and not a normal part failure for my vehicle.

[dtrebacz]

I talked to my local dealership this weekend. They said that it was the fuel check valve and the only option is replacement. On the 2007 Dodge Durango that valve is contained in the fuel tank. The cost of the fuel tank for the 2007 Durango is $500, the filler neck is $140, and the labor would be about 1-1/2 hours. About a $700 fix. I'm going to contact the 800 number of Dodge customer service, to see they can help. Power train warranty on my vehicle is supposedly only 3 years or 36,000 miles.

[DaleJrNutCase]

My 2006 Durango is in the shop now getting the fuel tank replaced under the "warranty". Been spewing gas for years now. 1700.00 repair.

[DodgeMan360]

Not one of Dodge's crowning achievements, they new Durango has alot of hope, these old ones are terrible though. Ugly, thirsty, and near pointless.

[DodgeMan360]

@qetuo1000 My brothers both own Honda's,one an 02' Civic Si (its needed tie rod ends, cv axles, a transmission) my other brothers got a 00' Civic,its needed everything from a starter, to a timing belt(which is a giant job on those cars, the entire top end of the motor needs to be removed.)Not to mention both cars are already rotting out even after being undercoated since new. Both brothers drive like old ladies, Ive never driven my vehicles easy. So I know what I'll continue to buy.

[DodgeMan360]

@qetuo1000 Seems to be quite hit and miss. Ive only ever owned Ford or Dodge cars and trucks, and ive had a few. The only major issue ive had was a bad auto transmission in my first car, a 93' Shadow. They were known for it tho. Ive own two Shadows, 4 Crown Victorias, 1 Ranger, 1 Bronco II, 2 Dodge Ram's, and an Escort, all had the usual wear items.

[qetuo1000]

To be honest that's why i buy Nissan's only, ive owned 2 different nissan cars, altima 99 and maxima 10, you keep pumping gas,changing that oil and the occasional tire change and they run like a charm. i can remember the last time i took either one to the shop. my father on the other hand buys american, i can say maybe once every 2 months he's having issues with his vehicles. oh well.

[Flow368270]

thats gona fuck up ur paint

[chamblizi]

WTH GET A GOT DAMN BUCKET OMG!!! SO MUCH WASTE X.X!

[stevestube1000]

Who do I call to report an oil spill or other environmental emergency that poses a sudden threat to public health?

For emergencies and other sudden threats to public health, such as:

oil and/or chemical spills,

radiation emergencies, and

biological discharges,

call the National Response Center at 1-800-424-8802.

[Whoisit1958]

Hello sir , I have Dodge Caravan 2004 it has 215 thousand Km when i fill it with gas it show me its full when i fill half and ifeel like some thing block in the gas tank . what should I do for that? Idid today flush for the gas system it cost me $185 Dollars . Thank you .