FOUNDRY PATTERN MAKING part 2 Steam Engine metal casting tubalcain

This will be a multi part video on how to make a split foundry pattern . A wooden pattern is used to make an impression in the sand mold. A silica sand core is place in the mold produce the cylinder bore in the casting. The wooden pattern of the cylinder is turned on the Clausing lathe.

Category:

Science & Technology

Tags:

• steam
• engine
• clausing
• lathe
• south
• bend
• bridgeport
• mill
• atlas
• machine
• shop
• casting
• mold
• molding
• sand
• foundry
• core

[psient]

As a Journeyman Carpenter with years of experience I marvel at your versatility. Probably sounds like stroking but is actually material support.

Do you know if this trade is still pursued by industry or has it succumbed to outsourcing?

I imagine it is still possible to apprentice and pursue this as a career. Do Community Colleges/State Universities provide courses?

Thanks for the careful layout of the steps required.

Best and God Bless,

Jon

[mrpete222]

THANKS for your interest & nice comments. I suppose they still make patterns in shops around the country. I do know that Caterpillar closed their huge foundry & pattern shop in Mapleton, Illinois several years ago.

[wrightmachineworks]

great video , you helped solve the problem i had with making a bell pattern for a bronze casting im doing this summer . just tried my hand at brass a couple of weeks ago with the help of your videos. sure do appriciat the help from all the videos .

[nazaxprime]

I see a lot of talk of 3d printers... To join the discussion, I'd mention that they are technically "Rapid Prototypers", second to Digital protoyping as far as design flow goes. BIG $

When It comes to machining, I consider myself highly undereducated, so thanks!

I served in this mans Navy as a aviation structural mechanic, specializing in composites, and ultimately Non-destructive inspection. This is about the time that I run out of space... hehe

I swear, I will one day run a bronze foundry...

[kingmike40]

@TinkeringJohn Speaking of 3D printers. There is a video on Utube about a machine that will print with sand to make sand molds. No pattern or cores are needed. So undercuts can be designed into the sand mold. I don't know what it cost in dollars but I have a feeling that it will cost many times over in jobs. Thats progress.

[Menuki]

@psient Las Vegas, there is a carpenters Union, but every major casino has its own workshop to keep furniture in repair.

[TinkeringJohn]

If the price of them come down to an affordable amount, a 3D printer would be great for making patterns. You could also make the pattern partially hollow inside and have the alignment pins and holes incorporated into the each half of the pattern like you see on the 2 fuselage halves of a plastic model airplane kit. Of course you would place the alignment pins so the halves fit only one way. Although, if you prefer, the old school way is fun and challenging.

[zzf00l]

Hi. I worked as a wood Patternmaker for Dunlop Tyres. The Patternmaking industry has largely become automated and the old skills are becoming redundant. Obviously Tyres being round, a lot of the patterns we made were round and were lathe turned up to 7ft dia, anything bigger were produced on a Wadkin miller.

[JCLabs]

Thanks again for making this series. I'm anxiously awaiting the next installment. I love all your videos, they are very informative :)