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Gav's EV Conversion 12 - Installing the Battery Racks

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Uploaded by on Oct 29, 2007

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At last! The battery racks are in!

After a some battery choice problems, some battery rack sizing problems and a few delays I've finally got all three racks installed.

It took a while and there was many a stressed moment but at last the racks are complete.
The rear rack is bolted into the floor with 5mm thick steel bar underneath to hold it in place.
The front racks are welded to the chassis (not the sub frame) to ensure the crumple zones remain... well, crumpley in an accident. :)

Now it's time to get the control-box and Curtis Controller wired up and visit the bank for the batteries.

It's full speed ahead! The conversion will be complete in no time!

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Autos & Vehicles

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Uploader Comments (cant7think7clearly)

  • You guys didn't just guess all this. Where did you find the instructions especially for the electrical side of it?

  • There's a circuit diagram that EV America send with the motor/controller. Without it I'd be stumped.

  • Love your conversion! I am eager to see your sollution with the battery chargers, if it is as simple as I think after reading on your site it would solve a great big problem for me. :D

    And btw, isn't the motor supposet to be a little more protected against water/dirt/etc from under the car? (I live in sweden = dirt and rain all the time, poor cars.)

  • You're right, it's in the rulebook for the motor to be protected from dirt etc here too. I'll build a simple splash guard soon.

    Once the batteries are in, I'll build the charging system too. Full steam ahead a the moment. :)

  • Gav - love the recharging light on the dashboard. Nice touch.

  • Hehehe, I like it too. Makes use of the old Low Fuel light.

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All Comments (41)

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  • @cant7think7what batteries did you use and what is the Ah ?

  • @kdkinen

    bedini motors do not generate power, just convert it

  • Do you power the vacuum pump off the auxilliary battery or the main batteries?

  • Nope. Most electric motors have a small impeller on the shaft to pull air through the motor keeping it cool... well, coolish. External cooling is always handy, but not always required.

  • do u not need a cooling fan for the engine bay for the motor??:D

  • Round bastard file. Ha!

  • really recommend you look into the bedini motor, i'm wondering if that could TOTALLY REPLACE many of those batteries

    --of course it's an entire new thing to understand :l

    but i think it could

  • Nice man. 5 stars. I'm gonna start on my car soon. Little nissan micra four door ev!! Hope it turns out half as good as yours!

  • I'm Thinking you could use some plastic marine battery boxes.

  • whats the website u bought everything from?

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