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Automatic welding with the Lonestar system , Pipe Diameter 460 mm, Wall Thickness 38 mm

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Uploaded by on Feb 7, 2011

Automatic welding with LoneStar system in combination with a EWM Phoenix 522 RC coldArc power source.

Material: ASTM A333/A,
Pipe Diameter 460 mm, Wall Thickness 50 mm.
Welding Position: Pipe Fixed Horizontal 5G / PF

Welding proces root pass: 135 / Coldarc variant.
The open root pass welded with solid wire, 1.2 mm
Welding speed for the root pass more than 18 Cm / min.


The Filling and Cover pass with rutile flux cored wire 1.2 mm
Welding proces: 136 / FCAW.
The welding speed for the Hot Pass, Fill Pass and
Cover Pass more than 19 Cm /min

Information of the automatic welding system (Lonestar)
lhttp://www.lastechniekeuropa.nl/images/stories/pdf/Specifications%20Folder%20Lo­nestar.pdf

The LoneStar Automated Welding System is the latest generation of external welding systems for pipe welding. It offers consistent welding parameter quality control with over 100 programmable welding passes.

The LoneStar system incorporates a "bug-and-band" system with external wire feeder and power supply. It offers an easy to use remote user interface controller.

The system is very compact in size offering portability and quick installation and set-up. The system is electrically powered from a welding power source eliminating the need for additional power connections and is adaptable to a wide range of power voltages and frequency.

The LoneStar system is suitable for high productivity narrow-J bevel GMAW or pulsed GMAW welding process. Due to the system flexibility, users can also utilize factory bevel FCAW with or without gas shielding welding process.

The LoneStar system has the ability to perform external root passes with or without copper backing rings. The system can also perform external open gap root for factory bevels.

Single LoneStar system can be used from root pass, through hot and fill all the way to the cap pass welding on either side of the pipe.

Microcontroller ensures real-time control of welding parameters. The welding parameters are updated in real-time based on actual position of the unit on the pipe.

The system offers real-time log of all essential weld parameters for quality assurance purpose or for further data processing.

Information of the automatic welding system (Lonestar)
lhttp://www.lastechniekeuropa.nl/images/stories/pdf/Specifications%20Folder%20Lo­nestar.pdf


Lastechniek Europa BV
Pascalbaan 1
3439 MP, Nieuwegein
W - www.lasschool.nl
W -- www.lastechniekeuropa.nl

Lastechniek Europa BV (Dependance)
Isarweg 4
3198 LP, Europoort (RT)
E-mail : mkaspers@lastechniekeuropa.nl
Phone : +31 306008340
Phone direct : +31 306008340
Mobile phone : +31 654254258
Fax : +31 306008350

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  • @vanhalen515084 that is protectionism, it does not work in a free market, but operators are experienced welders themselves they should be so they know what to watch and listen for, so its not like welders are out of a job, its just like orbital welding machines the operators still get reasonable money

  • all this automatic welding should be only allowed when a country has full employment, after all welders are working then ;and then only, will these be allowed on job sites,

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