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Instead of using 2" hole saw to center your jig- take the value assembly and cut off most of stainless steel stem leaving about 5 inches above the valve. Next grind off the two small keyway extrusions on the value.
Drill a 1 hole in the center of your jig. (A Forstner bit will leave you a clean bore)
The value goes into the hole it came out of, but upside down; the stem goes through the hole in your jig.
The thermos and valves were just lucky finds on Ebay since I wasn't in a hurry to find them. The sight glasses were a DIY project using stainless fittings I found also on Ebay.
Dya know who I could hook up with in Nj(I'm in Monmouth county) for some keg conversion work? I prefer to pay someone to do it and would like to keep the business in Jersey
I see the suggestion to barter with homebrew every so often but it must be a regional thing. Around here people want cash. I had the same idea when I wanted some fittings welded into the kegs.
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Now, for my two cents worth:
Instead of using 2" hole saw to center your jig- take the value assembly and cut off most of stainless steel stem leaving about 5 inches above the valve. Next grind off the two small keyway extrusions on the value.
Drill a 1 hole in the center of your jig. (A Forstner bit will leave you a clean bore)
The value goes into the hole it came out of, but upside down; the stem goes through the hole in your jig.