Making Knife Blades from an Old File - Part 3

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Uploaded by on Sep 26, 2011

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Howto & Style

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Uploader Comments (MrJHAIII)

  • I use a 4 1/2" grinder with a cut-off wheel (about 1/16" thick.) Trace your pattern and rough cut with the wheel. Then you can switch to a grinder wheel (about 1/4" thick) to do your rough shaping. After that you're on to hand filing, and belt sanding. Hope this helps.

    Good Luck,

    John

  • ni370 - try jantzsupply, I can get around $175 for the smaller ones, $200 for larger ones. MrReauxs, my name is John, but my Mother's name is Pat.

  • hd.......I heat them up to temp (approx 1500 F) after shaping them, followed by a quench for hardening. Then I put them in the oven to temper them for about 2-3 hours at 400 F

  • BurbanMilitia,

    I use a propane forge to heat the files up until they are orange/red and a magnet will no longer stick to them. This is to soften them so I can shape them.  I let them air cool. After shaping, I re-heat them in the same process, but dip them immediately in water (straight up and down to avoid warping). Some people use motor oil, but I was told water was suitable for the steel/carbon mix in these files.

    Thanks for the compliments everyone, and Merry Christmas!

    John

  • Smallgamehunter11, shoot me an email at jallmand3@yahoo.com

  • Thanks Chefslot.........Those handles are made from laminated hardwood that is stained in multiple colors. You can buy them from most knife supply sites on the web.

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All Comments (57)

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  • I have several old files myself that I've been trying to make into knives but I am having a terrible time figuring out how to cut/grind out my pattern. Any suggestions? P.S. The files look exactly the same as what you've worked with.

  • Your knives are truly works of art. Genious to keep some of the file and rasp pattern as decoration. I think you should consider making the sheathes with the same attention to detail!

  • amazing great job

  • Dang those are beatiful knives sir

  • I am convinced you could set up as a professional cutler.Greetings to Kobe!

  • Do you ever blue them like a gun to prevent rust?

  • can i buy one? i love theese knives, and they must be pretty hard aren't they?

  • I wonder if he died

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