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Power Steering Pump Removal DOHC

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Uploaded by on Jul 2, 2008

Saturn S-series Power Steering Pump Removal DOHC

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Autos & Vehicles

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Uploader Comments (richpin06a)

  • Hey gang, here are some notes from my own pump removal:

    Be sure to cover the CV joint boot with plastic so the steering fluid doesn't touch the rubber boot.

    There might not be a whole lot of slack on the pump lines and EVO sensor plug. Be careful.

  • @RandallFlaggNY Sorry i could not be more help with that EVO having not removed one before.After some digging i see it screws in place.

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  • @RandallFlaggNY to clear the input/output fluid lines.

    Take pictures of the old unit for reference. All bolts are 10mm, but two are longer than the rest. Make not of which holes they go in.

    Your new pump should come with two new o-rings. One goes on the outgoing pressure line (16mm wrench needed) the other on the recessed tank to pump connection (press on fit of tank to pump housing.)

    Oh...Are you experienced....not necessarily stoned, but beautiful...

  • @richpin06a I replaced the pump yesterday. It was a trial for me. Today my throat hurts once again, and I sprained my back.

    Some thoughts: Taking it off wasn't so bad. Putting it back on is bad. The rental tool for the pulley removal/install is a must. No documentation exists for the EVO sensor removal/transfer. I removed the sensor with a 30MM open end wrench. An "E" (?) clip is removed to orient the power receptacle. Not the original orientation, as this critical for the plug...

  • @richpin06a I'll send ya' some pictures. I'm off to Sears tonight to buy a 16MM wrench. I work on it later. Thanks for the help.

  • @richpin06a Rich, removed the pump as per your video.

    My Duralast re-man pump did not come with and EVO sensor.

    How do I remove the old one? Does it unscrew at the big hex nut?

    Need pictures?

  • @RandallFlaggNY I know how you feel.

  • @richpin06a OK, thanks for all the help. I shall attempt this tomorrow if I feel well enough. Sore throat etc...

  • @RandallFlaggNY There is one tool for removal and one for installing in the kit.

  • @richpin06a I just bought a re-man unit from Autozone. I does not come with a tank. I'm just hoping that it is the correct part and the tank transfer is simple.

    I rented that special tool from Autozone. Do you use it to put the pulley back onto the new unit? From the instructions it would appear so.

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