Baja Warrior Mini Bike Clutch To Torque Converter Conversion

This is a how to video with step by step instructions on how to convert a Baja Warrior or Mini Baja to a torque converter clutch for more torque and more speed.

In the video I show all the steps then take it on a top speed run to see the difference.

It is a Comet TAV2 30 Torque-A-Verter for a 3/4 inch shaft and the 10 tooth sprocket for a #40/41/420 chain.



I hate hearing my own voice so I lowered the pitch of my narration a bit so it sounds like someone else lol. :P

Category:

Autos & Vehicles

Tags:

• marcelsworkshop
• marcels
• workshop
• baja
• warrior
• 6.5hp
• engine
• 196cc
• honda
• clone
• how
• to
• comet
• torque
• converter
• top
• speed
• mini
• bike
• canon
• hf200
• gopro
• hd
• hero
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• 1080P

[thatcrazycat11168]

ive added 3 clutch spacers ( thin washers ) and im still just a bit off, its damn near shredded the whole belt. it seems like when it supposed to have tighten and take off, sometimes it dosent grab and then when it does i dont get the most torque because the belts not riding right, then when its supposed to switch to " overdrive " the belt isint alligned so the driver wont close all the way and the driven wont open, so my top end lacks. i have to get a comet belt and get this sorted out

[MarcelsWorkshop]

@thatcrazycat11168 hmm not sure, perhaps the belt is just too burned up and not gripping right, or somethings wrong with the weights or spring in the driver or driven or maybe the moving parts need to be oiled up. (if you do oil up the moving parts though, make sure you don't get any anywhere the belt makes contact with)

[thatcrazycat11168]

what was the size of the second spacer you used on the shaft? my driver isint aligned with my driven

[MarcelsWorkshop]

@thatcrazycat11168 Sorry, I wish I could tell you but I can't remember off hand. I would just start small and keep trying different sizes or combinations of sizes until you find the perfect fit.

[SuperConfederateMan]

@MarcelsWorkshop thanks im going to look into good luck with videos

[Scootertuner1000]

You can just get a TAV that's designed to go onto a Baja for $198 and you don't have to do all the mods

[islandminisunlimited]

@MarcelsWorkshop No problem just thought it was lying around not being used. Thanks anyway Island

[MarcelsWorkshop]

@islandminisunlimited actually do you know what, I just remembered what I did with it. I put it on my old mini baja that I pulled the torque converter off of, because the one that was originally on that one I cut up and converted to a chain guard when I converted my baja dirt runner 49cc to a 6.5hp mini bike. I want to keep the old mini baja operational so I guess I cant sell the part. :P sorry :(

[MarcelsWorkshop]

@XxhockeybladerxX Thanks! :D

[MarcelsWorkshop]

@SuperConfederateMan Thanks! :D Apparently there's one gokartsusa sells, that was mentioned a couple comments down, that mounts right up with no mods needed. I've never used one of those ones before so I don't know anything about it, but it might be something to look into.