EX500 engine in ninja250r 09

Walkaround clearer view ex500 ENGINE in Ninja 250R - KOSO GAUGE INSTALLED, CUstom Header and Sportisi VR6 Muffler

Category:

Autos & Vehicles

Tags:

• Sportisi
• ex500 swap
• ninja 250r
• ex250

[bprayogo2000]

Please read my previous answer about engine year and installation. This use a ex500 radiator also and complete wiring harness and right ignition switch,a koso rx2 instrument cluster because of adjustability and fitment.if ure living in us ure lucky cause this swap is cheap.probably cost u $800 depends on the engine kit price.I'm in indonesia,the cost of importing the kit alone already triple the original cost. The bike is dynoed at over 52hp on wheel and 42nm torque.

[bprayogo2000]

fitment need - a custom engine mount made og 8mm thick steel plate (thats the hard part) other than that, its just small adjustments of the other engine stay and brackets.also thermostat housing and hoses move to the left,but all can be done with custom bracketing. from 1-10 I say its an 8 ! the motor is from 2008 ex500, original ex500 carb - exhaust header however is our custom made 2-1 instead of the original double muffler ex500 exhaust

[bprayogo2000]

already taken care off,easy, we made a green fiber plate to cover the gap. neat and clean

[frankyfong36]

Is this legit? What are the downsides?

[bprayogo2000]

@frankyfong36 downsides ? more fuel! :)

[utoipeeee]

wow well done , not too much weight for the frame ?

[bprayogo2000]

@utoipeeee No, handling is even better and stable

[leonoff89]

was it hard fitting in the 500cc in that bike

[ylism]

Nice swap from a 250 to a 500, The bike must make a few people wounder, Why it's so fast. How much more does it weigh over the stock Ninja250 now ? Has anybody done a 250 to 650 swap yet ? The motor is a little smaller then the EX500 motor. Might make for a great sleeper bike. Again good job, I like the gauges set. Sounds mean, and 52 hp @ the tires is good for such a small bike.

[ylism]

I watched again. The gauges are great. Do you happen to know how much it weighs now ? I would guess around 350 LBS give or take.

[HeadSkulls]

Cool! Building a Yamaha 600 soon. Peace!

[500erider]

@bprayogo2000 PLEASE do a RIDE video!!!!!!!

[distorshit]

Gokill broooooooo!!!!!!

[dunk2011]

whered you get the sick ass tach?

[russianoleg]

@bprayogo2000 Awesome video. I've read everything you've said and I want to swap my 2008 250R to EX500 motor. I have a couple of questions for you. Like how do you manage/hook up the electrical circuits? Such as Ignition and Engine Control module and all the sensors..Do I just connect them to 250R circuits or do I need to install everything over from the EX500?? Please reply back..Thank You.