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Clymer 1952 Zundapp KS601 Vintage Classic Antique Motorcycle Maintenance Troubleshooting Repair ClymerMan... - 5 views - 3 hours ago
http://www.clymer.com
1-800-262-1954
http://www.zundappfool.com
Zündapp was a famous German motorcycle brand. The company was originally founded in 1917 in Nuremberg by Fritz Neumeyer, together with the Friedrich Krupp AG and the machine tool manufacturer Thiel under the name "Zünder- und Apparatebau G.m.b.H." as a producer of detonators. In 1919, as the demand for weapons parts declined after World War I, Neumeyer became the sole proprietor of the company and two years later, he diversified into the construction of motorcycles. The company folded in 1984.
The first Zündapp motorcycle was the Z22 in 1921, the "Motorrad für Jedermann" (motorcycle for everybody), a simple and reliable design that was produced in large series. Zündapp's history of heavy motorcycles began in 1933 with the K-series. They introduced the closed engine case, a novelty at the time. (The "K" stands for "Kardanantrieb", i.e. enclosed driveshaft with two universal joints, a type of drivetrain, which these models featured.) The series encompassed models from 200 to 800 cc displacement and was a major success, increasing Zündapp's market share in Germany from 5% in 1931 to 18% in 1937. From 1940 on, Zündapp produced more than 18'000 units of the KS750, a sidecar with a driven side wheel and a locking differential for the German Wehrmacht.
Starting in 1931 Ferdinand Porsche and Zündapp developed the "Auto für Jedermann" (car for everybody), which was the first time the name "Volkswagen" was used. Porsche preferred the 4-cylinder flat engine, but Zündapp used a water-cooled 5 cylinder radial engine. In 1932 three prototypes were running. All three cars were lost during the war, the last in 1945 in Stuttgart during a bombing raid.
After World War II, the company gradually shifted to producing smaller machines, for instance the "Bella" motorscooter, still a relatively heavy machine for its type. The last of the heavy motorcycles, and incidentally also one of its most famous models, was released in 1951: the KS601 (the "green elephant") with a 598 cc two cylinder engine.
From 1957 to 1958 the company also produced the Zündapp Janus microcar.
In 1958 the company moved from Nuremberg to Munich. Subsequently, the company developed several new smaller models, gave up the development of four-stroke engines and only produced two-stroke models. Initially, Zündapp scooters and mopeds sold well, but later sales declined, and in 1984, the company went bankrupt and closed.

Zundapp models were taken over and built in the 1980s by Enfield India. Enfield India tied up with Zundapp of Germany, and put up a plant in Ranipet, near Chennai in the 80s to manufacture small, light weight two stroke two wheelers. Enfield India launched a slew of light weight machines. The 50 cc Silver Plus step-through and Explorer motorcycle and the Fury 175 and these bikes redefined the entry-level segment. The Fury with a five-speed gearbox came fitted with a hydraulic disc brake a first in the country.
-from http://en.wikipedia.org/wiki/Z undapp

Type of operation - Four-stroke
Stroke - 67.6 mm
Bore - 75 mm
Number of Cylinders - 2
Cubic Capacity - 597 cc
Compression Ratio - 1 : 6.4 - 6.7
Power Output- KS601(1950-1957 ) 28 HP @ 4700 RPM
- from http://home.wmol.com/mechaniq/ ZunKS601.htm


Manual organization Service hints Safety first Parts replacement Serial number location Operating requirements Starting difficulties Poor idling Misfiring Flat spots Lack of power Overheating Backfiring Engine noises Piston seizure Vibration High oil consumption Clutch slip or drag Transmission problems Poor handling Brake system Lighting system Troubleshooting guide Routine checks Periodic maintenance 500 mile/monthly maintenance 1500 mile/3-month maintenance Engine tune-up Removal Installation Cylinder head Cylinders Pistons, pins, and rings Camshafts Cam chain guides Valves and valve gear Oil filter Oil pump Crankcase side covers Crankcase Crankshaft Clutch Transmission Kickstarter Air cleaners Carburetors Throttle linkage Fuel tank Exhaust system Charging system Battery Alternator Rectifier Regulator Ignition system Ignition coils Condensers Starter motor Starter clutch Starter solenoid Lighting system Horn Fuse Wiring harness Wiring diagrams Front wheel drum brake Front wheel disc brake Front forks Rear wheel Drive chain Sprocket Rear shocks Swinging arm Front drum brake Front disc brake Rear drum brake Kickstand sidestand Centerstand Stripping the frame Mirrors Mirror Pipe Muffler Header

Tags and keywords: Clymer Maintenance Troubleshooting Repair Service Manual Book not a free download pdf or html antique classic vintage motorcycle bike 1950 1951 1952 1953 1954 1955 1956 1957 Zundapp BMW German Nazi Deutschland VW Bella Vespa Model KS601 Green Elephant KS750 Wehrmacht KS600 KS 601 500 750 600 DB200 DK200 K800 DBK250 Citation Super Sabre Comfort Challenger
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Clymer Honda GB500 1989 1990 Vintage Classic Antique Motorcycle Maintenance Troubleshooting Repair ClymerMan... - 9 views - 7 hours ago
http://www.clymer.com
1-800-262-1954

In the late 1980's, Honda experimented with a number of very unusual motorcycles. The GB500 Tourist Trophy was one of them. Originally marketed in Japan as a 400, it was exported to the US, Europe and Australia as a 500. It was a moderate success in Japan, but in the US sales were hindered by the American love for large engines and dislike of the fairly high price tag.

The design used a 4 stroke dirt bike motor that was by that time already famous for its near unbreakability. That thoroughly modern, four valve hemi single was wrapped in a vintage look tube frame and wire wheels, with what some consider to be the world's most beautiful gas tank. The look is pure vintage while actually copying no particular vintage model.

The Tourist Trophy name comes from the most famous road race of mid-century motorcycling, the Isle of Man Tourist Trophy competition. This is a tight race on narrow twisty roads through the towns and villages of the Isle of Man (between England and Ireland) where quick steering and precise handling works much better than huge horsepower. It was dominated for many years by single cylinder 500cc racebikes with "the look" that the GB500 copied.

In the US, the GB was considered too small and too slow. Sales were slow too. GB's were only imported for two years, 1989 and 1990. By the time the new inventory was gone from the showrooms it had already become known as a cult bike. Today, a good GB sells for as much or more than it did new, in 1990.

Quite a number of both the 400cc and 500cc versions were imported into New Zealand, and many are still on the road now. A very popular option as the engines got on in age is a 600cc big bore kit. Many of these kits have been installed in the NZ versions.
- from http://en.wikipedia.org/wiki/H onda_GB500

club and more info: http://hondagb500.com/

Capacity (Displacement) 498 ccm (30.39 cubic inches)
Engine Type 1 cylinder
Bore x Stroke 92.0 mm x 75.0 mm (3.62 inches x 2.95 inches)
Bore/Stroke Ratio 1.23
Stroke 4
Valves per Cylinder 4
Timing System OHC
Cooling System Air
Gearbox 5 speed
Drive Chain
Front Brakes Single disc
Rear Brakes Drum
Front Tire 90/90-18
Rear Tire 110/90-18
Curb Weight 179 kg (395 lb)
Fuel Capacity 16.5 litres (4.36 gallons)
Max Power 38.00 HP (27.7 kW) at 7500 RPM
Power/Weight Ratio0.21 Hp/Kg
Top Speed166 km/h (103mph)
0-60 mph 6 seconds

Manual organization Service hints Safety first Parts replacement Serial number location Operating requirements Starting difficulties Poor idling Misfiring Flat spots Lack of power Overheating Backfiring Engine noises Piston seizure Vibration High oil consumption Clutch slip or drag Transmission problems Poor handling Brake system Lighting system Troubleshooting guide Routine checks Periodic maintenance 500 mile/monthly maintenance 1500 mile/3-month maintenance 3000 mile/6-month maintenance 6000 mile/12-month maintenance Engine tune-up Removal Installation Cylinder head Cylinders Pistons, pins, and rings Camshafts Cam chain guides Valves and valve gear Oil filter Oil pump Crankcase side covers Crankcase Crankshaft Clutch Transmission Kickstarter Air cleaners Carburetors Throttle linkage Fuel tank Exhaust system Charging system Battery Alternator Rectifier Regulator Ignition system Ignition coils Condensers Starter motor Starter clutch Starter solenoid Lighting system Horn Fuse Wiring harness Wiring diagrams Front wheel drum brake Front wheel disc brake Front forks Rear wheel Drive chain Sprocket Rear shocks Swinging arm Front drum brake Front disc brake Rear drum brake Kickstand sidestand Centerstand Stripping the frame Mirrors Mirror Pipe Supertrapp Muffler Header

Tags and keywords: Clymer Maintenance Troubleshooting Repair Service Manual Book not a free download pdf or html not a Haynes antique classic vintage motorcycle bike cafe racer Isle of Man TT tourist trophyHonda model models naked no fairing GB500 GB 500 GB400 400 1989 1990 Yamaha Suzuki Kawasaki show rally Brit bike looks Norton Triumph BSA
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Clymer Gets Press On Local Radio Show - Antique Classic Vintage Motorcycle ClymerMan... - 140 views - 1 week ago
http://www.clymer.com
800-262-1954

Walt Bodine Show 89.3 KCUR
http://www.kcur.org/waltbodine .html
http://www.kcur.org

The third annual Art of the Car Concours™ will be held Saturday, June 27 on the KCAI campus. This is the largest vintage car show in Kansas City featuring vintage, classic and special vehicles belonging to Kansas City and Midwest area collectors. Vintage motorcycles, bicycles and fire trucks will also be included in the show. All proceeds benefit the student scholarship fund.

A 1911 Stafford car, believed to be the only one still in existence, will be on display. The car's owner, DeNean Stafford, is bringing the car from Tifton, Ga. The car was manufactured in Kansas City by the now defunct Stafford Motor Car Company. To read an article by Tom Strongman in The Kansas City Star, click here.

If you are interested in volunteering for the event, there are a variety of ways you could help out with this event. Please either e-mail it to advancement@kcai.edu or fax it to 816-802-3471.

Vintage, classic antique and special interest vehicles featured at this year's event will include:
1910 Stanley Steamer Touring
1911 Stafford Sports Roadster
1912 Rolls Royce Silver Ghost Roi de Belges Tourer
1916, 1917 and 1918 Detroit Electrics
1917 Triumph Model H
1921 Daniels D-19 Landau Brougham
1930 MG Midget "Double Twelve" Brooklands Racer
1931 Cord L29 Cabriolet
1933 Hupmobile K32 four-door sedan
1936 Lagonda Drophead coupe
1939 Lincoln Zephyr four-door convertible
1942 Harley-Davidson WLA (Army) solo motorcycle
1946 Kurtis Kraft Midget race car
1952 Lambretta 2D-125 Mark I motorscooter
1955 Mercedes Benz 300 SL Gullwing
1959 Aston Martin DB MK III
1963 Lotus Elite Series II 95
1964 AC Cobra 289 Roadster
1965 Ducati Mark 3 Diana motorcycle
1968 Triumph 650 Bonneville motorcycle
1974 Kawasaki KZ900

M359-3

Kawasaki Z & KZ 900 - 1000cc Chain & Shaft Drive 1973 1974 1975 1976 1977 1978 1979 1980 1981 (Includes C Series Police Models)

GENERAL INFORMATION

TROUBLESHOOTING

LUBRICATION, MAINTENANCE, AND TUNE-UP
Scheduled maintenance / Weekly maintenance / Monthly maintenance / Six month maintenance / Tune-up / Air cleaner / Fuel system cleaning / Spark plugs / Cam chain adjustment / Air suction valves / Valve clearance / Contact points / Ignition timing / Throttle cable adjustment / Carburetors / Cylinder compression / Lubrication / Engine oil and filter / Chassis maintenance

ENGINE
Break-in / Cam chain and tensioner / Camshafts / Valves / Cylinder block and pistons / Engine removal/installation / Oil pump / Crankcase / Crankshaft and cam chain

CLUTCH
Operation / Cable replacement / Release / Plates and hub

TRANSMISSION
Transmission outer parts / Drive sprocket cover / Chain oil pump / Drive sprocket / Shift linkage / Front bevel drive / Transmission internal parts / Shift drum and forks / Input shaft / Output shaft / Kickstarter

FUEL AND EXHAUST SYSTEMS
Fuel tank / fuel tap / Carburetors / Carburetor adjustment / Carburetor service / Accelerator pump / Air suction system / Crankcase breather / Exhaust system

BRAKES
Brake fluid bleeding / Brake fluid change / Front brake pads / Front brake caliper / Rear brake pads / Rear brake caliper / Brake discs / Master cylinders / Rear drum brake

WHEELS AND TIRES

CHASSIS
Front fork / Steering play / Steering head / Rear shock absorbers / Swing arm / Drive chain / Rear bevel drive / Drive shaft

ELECRICAL SYSTEM
Fuses / Battery / Charging system / Charging system test / Alternator / Ignition system / Spark plugs / Ignition advance / Condenser / Ignition coil / Pickup coils / IC igniter / Starting system / Starter clutch / Starter solenoid / Lighting system / Fuel gauge / ZIR circuits / Horn
Clymer Maintenance Troubleshooting Repair Manual Book Service BMW Harley Davidson Honda Kawasaki Suzuki Yamaha 1910 Stanley Steamer Touring 1911 Stafford Sports Roadster 1912 Rolls Royce Silver Ghost Roi de Belges Tourer 1916, 1917 and 1918 Detroit Electrics 1917 Triumph Model H 1921 Daniels D-19 Landau Brougham 1930 MG Midget "Double Twelve" Brooklands Racer 1931 Cord L29 Cabriolet 1933 Hupmobile K32 four-door sedan 1936 Lagonda drophead coupe 1939 Lincoln Zephyr four-door convertible 1942 Harley-Davidson WLA (Army) solo motorcycle 1946 Kurtis Kraft Midget race car 1952 Lambretta 2D-125 Mark I motorscooter 1955 Mercedes Benz 300 SL Gullwing 1959 Aston Martin DB MK III 1963 Lotus Elite Series II 95 1964 AC Cobra 289 Roadster 1965 Ducati Mark 3 Diana motorcycle 1968 Triumph 650 Bonneville motorcycle 1974 Kawasaki KZ900 K900 k1000 KZ1000 KZ 900 1000 Antique Vintage Classic Motorcycle 1973 1974 1975 1976 1977 1978 1979 1980 1981
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Clymer 1952 Vincent Black Lightning Motorcycle ClymerMan... - 379 views - 2 weeks ago
http://www.clymer.com
800-262-1954

http://www.hoame.com

Vincent Owners Club
http://www.voc.uk.com/

Information about the Vincent Black Lightning on Wiki.org
http://en.wikipedia.org/wiki/V incent_Black_Lightning

The Vincent Black Lightning was a British motorcycle designed and built in September 1948 at the Vincent works in Great North Road, Stevenage, Hertfordshire UK between 1948 and 1952. At the time the Black Lightning was the fastest production motorcycle in the world.

Development
Vincent Motorcycles began motorcycle production in 1928 and were well established after World War II when they launched the 1000 cc Black Lightning. This was a production version of the Black Lightning which held the world land speed record, with a similar engine specification.

Available to order, a 'standard' Black Lightning was supplied in racing trim with magnesium alloy components, special racing tires on alloy rims, 'rear-set' foot controls, a solo seat and aluminum fenders. This reduced the Lightning's weight to 380 lb (170 kg). The 998 cc twin cylinder, OHV, air cooled, pushrod V-twin engine specifications were always based on standard parts but upgraded with higher performance racing equipment. The Black Lightning had racing, higher strength connecting rods, larger inlet ports, polished rocker gear, steel idler gears, racing carburettors, a manual-advance magneto and was available with compression ratios between 6.8:1 and 12.5:1. This resulted in 70 bhp (52 kW) and a top speed of 150 mph (240 km/h). Only 31 Black Lightnings were ever built before production ended due to Vincent's financial problems in 1952.

World Record
On 13 September 1948, Rollie Free achieved the US national motorcycle speed record at Bonneville Salt Flats in Utah riding the first Vincent Black Lightning. During test runs Free reached average speeds of 148.6 mph (239.1 km/h). To reduce drag, Free stripped to his swimming shorts for the final run, which he made lying flat with his legs stretched out and his head low, guiding the Vincent by following a black stripe painted on the salt bed. The stunt worked as Free covered the mile in 23.9 seconds, passing the 150 mph (240 km/h) barrier and on the return run he reached a record average speed of 150.313 mph (241.905 km/h). This led to one of the famous photographs in motorcycle history, known as the "bathing suit bike". The AMA certified Free's record. Innovative features of the bike included the first-ever Vincent rear shock absorber, the first Mk II racing cams and horizontally mounted racing carburettors. In 1950, Rollie Free returned to the Bonneville Salt Flats and broke his own record, averaging speeds of 156.58 mph (251.99 km/h) on the Vincent despite a high-speed crash during those speed trials.

In the book (and film) "Fear and Loathing in Las Vegas" by Hunter S. Thompson, Hunter expresses his fondness for the 1952 Vincent Black Lightning as the finest motorcycle ever built.

http://en.wikipedia.org/wiki/V incent_Motorcycle
1932 250 cc Bantam trike delivery van
1934 500 cc Meteor
1934 500 cc Comet
1934 500 cc Comet Special (TT replica)
1936 1000 cc Series-A Rapide
1946 1000 cc Series-B Rapide
1948 500 cc Series-C Meteor
1948 500 cc Series-C Comet
1948 500 cc Series-C Grey Flash
1948 1000 cc Series-C Rapide
1948 1000 cc Series-C Black Shadow
1948 1000 cc Series-C Black Lightning
1949 1000 cc Series-C White Shadow
1950 500 cc Series-C Red Comet
1953 45 cc Firefly (or Power Cycle)
1954 1000 cc "Series-D" Black Knight (Faired Rapide)
1954 1000 cc "Series-D" Black Prince (Faired Shadow)
1954 50 cc NSU Quickly
1955 1000 cc Three Wheeler
1955 123 cc NSU Fox
------------------------------ -
Also mentioned in the interview were record holders Russel Wright and Robert "Bob" Burns.

Russell Wright set a 1954 New Zealand speed record of 140 mph (230 km/h) on a Black Lightning at the Tram Road Speed Trials.

Bob Burns was known for building a streamliner body for a sidecar bike in an attempt to make a world record speed run.

The two formed a partnership. Bob Burns would built the stream liner bodies for Wright's motorcycle and Burns could used the Vincent Black Lightning with a sidecar to set the speed record.

December 1954 Bob Burns went first and set a sidecar record of 157 mph 253 km/h. July 1955, Russell Wright set a world speed record of 185 mph 298 km/h on the Tram Road near Christchurch. Bob Burns upped his sidecar record to 163.06 mph.

The Heart Of America Motorcycle Enthusiasts Vintage Classic Antique Motorcycle Show was held at the Kansas City Airline History Museum http://www.airlinehistorymuseu m.com at the Kansas City Downtown Airport. Inside the huge hangar were two classic vintage antique passenger airplanes planes: a Douglas DC-3 and a Martin 404. Right outside the hangar was a 1958 Super Constellation, or Super Connie.
Hopefully Gene will stop in KC and we can put this super nice ride On the Lift.
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BMW R75/5 "On The Lift" Classic Motorcycle Road Test ClymerMan... - 57,803 views - 1 year ago
http://www.clymer.com
800-262-1954

Welcome to On the Lift episode two, sponsored by Clymer Manuals. I'm James Grooms, Managing Editor.
We're at the Tech Center today and on the lift we have a 1970 BMW R75/5. The /5 ( slash five ) series, introduced for the 70 model year, was a real watershed bike for BMW motorcycle production. The previous generation of machines [ post war wwII R50 R50/2 /2 R60 R60US R69 R69S ] were known for their reliability, comfort and quiet operation. Once exclusive attributes to BMW, however, many of the new models from Japan [ Honda in particular with the CB350, CB450 and revolutionary CB750 ] now achieved this at a lower price along with impressive performance.
The /5 was available in 500, 600 and 750 cc capacities... this being a 750, thus the R75 designation [ R50/5 R60/5 ]. While relying on BMWs trademark air cooled boxer twin, the model is a radical departure in many ways from the previous models. A telescopic fork replaced the Earles leading link fork. 12 volt electrics replaced a 6 volt system. And to the horror of many a BMW loyalist the bike was available in a color combination other than schwartz mit weiss.
The horizontally opposed twin [ boxer, flat twin or airhead ] with overhead valves was all-new. Outwardly, the first noticeable change from the previous models was the placement of the pushrod tubes under the alloy barrels and cylinder heads revealing that the camshaft is under the crankshaft. [ Yes pushrods! While the world was going with SOHC and in some case DOHC, BMW stuck with camshaft in the crankcase. ] The one-piece alloy crankcase features split type bearings in place of the previous ball bearing setup.
With aluminum covers over the air filter, starter and alternator, the engine appears to be immense. However, everything is alloy and once removed you can see how compact the engine really is. And the heavy forged crank and cam placed low make for a low center of gravity. You can really feel this during low speed maneuverability.
The four-speed gear box is splined to a dry single plate clutch [ /6 on models had a five-speed trans ]. The kickstarter carried over from the older models and as you can see swings out away from the bike. Power is transferred through a swing arm mounted drive shaft to the differential.
The hemispherical heads [ hemi ] are fed on this model with CV or constant velocity carbs [ carburetor ]. R50 and R60 s used Bing slide valve carbs. With the carbs, spark plugs, valves, breaker points, air cleaner and battery easily accessed, and shaft drive, airheads are one of the sweetest bikes when it comes to working on them [ repair manual shop manual maintenance how to DIY camera mount ]
The front brake is an 8-inch twin leading shoe setup. By the early 70's most machines in this class had a disc up front. The rear is a single leading unit.
Looking back the /5 has developed a cult appeal, but at the time it was not universal loved by the purists. Sidecar use wasn't recommended, fiberglass fenders...oh no! And of course the introduction of the chrome tank panels in 72 along with a smaller fuel capacity met with strong disapproval. Now those toaster tank models command higher prices. The result of low production and changing tastes I guess.
Early production 5s could experience a speed wobble and a torque reaction when chopping the speed in a corner. So in 73 they added 2 inches to the swing arm and lengthened the frame. So now you have the short wheel base and the long wheel base bikes and the "which one is better" debate continues to this day. Honestly the SWB bikes just look better and that toaster tank...come on...and I love 60's era vintage Japanese bikes [ like the CB77 Superhawk, CB450 K0 K1 blackbomber Suzuki X6 Yamaha YR1 ]!
Either way they were and still are great machines. The flat twin was considered a dinosaur by many in 1970. Instead of abandoning their heritage [ Germany Germans at their best, Deutschland uber alles !?], BMW took what they knew and created a technical masterpiece that has stood the test of time. This basic layout would be the foundation for 20 plus years and launch the R90S, the R100RS, the R100RT and the R80GS [Manual for /6 R60/6 R75/6 R90/6 /7 R60/7 R75/7 R80/7 R100/7 R90S R100S R100T R100 R100CS R45 R65 R65LS R80ST R80RT R80 R100GS R65GS R100R R80R R1100RS R1100GS R1100R Manual for 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 Clymer manual BMW R50/5 through R100 GS PD M502-3 ISBN 0-89287-854-1] Music by Kevin MacLeod BMWON BMWMOA 5UNITED AHRMA CLYMER CLYMER.COM maintenance troubleshooting repair diy
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Clymer 2008 XL883L On The Lift Sportster Harley Davidson Motorcycle Road Test Review ClymerMan... - 3,712 views - 2 months ago
http://www.clymer.com
1-800-262-1954

Welcome to On The Lift sponsored by Clymer Manuals.

On the lift we have a 2008 Harley Davidson Sportster XL883L, a direct descendant of Harleys original bad ass muscle bike street machine the fastest sporty sportster ever?. The Sportster was first introduced in 1957 as The Motor Companys answer to the British iron of the day. With 883 cc, the Sportster outclassed 500 and 650 cc machines from Norton, Triumph and BSA.

To date, the Sportster is Harleys best selling machine despite its entry level classification or otherwise known as a girls bike.

It has a 45 degree V-twin, pushrod engine...

Since 1957 the engine has continually evolved with the big change coming in 86 with the Evolution engine. The Evo, replaced the original Ironhead engine design, and uses one cam per overhead valve, resulting in four individual, single-lobe, gear-driven camshafts.

=== Engine displacement has ranged from 883 cc to 900, 1000, 1100, and 1200 cc. ===

the 07 model was equipped with the dreaded EFI.

=== H-D introduced its first v-twin engine in 1909. ===

Like left side shifters, drive belts instead of chains and oh mighty god electric starters that work, times do change in Milwaukee.

Sportsters came in 04 ... engine was rubber mountedeliminating some of the engine vibration. Kind of like going to a UFC cage fight between light heavy weights Chuck Liddel and Rampage Jackson and complaining about the violence.

=== Sportsters racing ... XR750 , XR1000 and XLR. Plus, Evel Knieval used an XR750 to perform his longest jump (133 feet) at Kings Island in 1975. ===

The traditional look of the Sportster ... same since the 1958 XLCH model ... peanut tank.

staggered shorty pipes with mufflers. Every Sportie since 1962, except for the 1979 model year which featured a dual exhaust...

=== 1977 Willie G. Davidson designed the XLCR Cafe Racer. ===

Sportster might not be the fastest bike on the block and may not feature the most high tech goodies, it is an iconic motorcycle and is the definition of a traditional standard

Not many vehicles can claim a 50 plus year production history. The Sportster joins such iconic machines at the Royal Enfield Bullet, Vespa scooter, Honda Cub, Chevy Silverado, VW Beetle, Porsche 911 and Jeep CJ.

=== The L Models were introduced in 2005. In previous models were called Huggers. ===

shortened forks and shocks along with a redesigned solo seat... 25.3 inch seat height. Other features that set the L apart from the other Sportsters are the wider and longer handlebars making the reach to the grips and controls shorter... 883N Iron and 1200N Nightster. The low seat on those models is said to be more aggressive and chopper like...nothing like a little marketing spin

=== 2009 XL883 Models run the quarter 1/4 mile at 15.94 seconds @ 81.58. ===

The Sportster may now be far from a sport bike. It would get trounced by most 500 cc bikes. The lows low enough that grinding the frame is pretty easy to do when getting aggressive in the twisties. The peanut tank may look good, but it doesnt make the motorcycle very good for long distance riding or touring. But none of that is really what the Sportster is about. Its about sitting low, feeling the wind, hearing the V-twin rumble, enjoying the generous torque curve, enjoying an American icon and just motorcycling.
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XL883L On The Lift XL 883 XL883 XL883C XL883R XL883N XL1200 XL1200C XL1200L XL1200R XL1200N Iron Nightster Sportster Sportie Evo Evolution Ironhead XR750 XLCR XR1000 XLR EVEL Knieval Harley Davidson HOG XLH883 XLH1100 XLH1200 CH XLCH XLH XLX XLS 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970 1971 972 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009
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Clymer sport bike motorcycle repair service shop maintenance manual ClymerMan... - 8,597 views - 1 year ago
http://www.clymer.com
800-262-1954

How to motorcycle service shop manuals for maintenance, troubleshooting and repair on your sportbike sport bike. From the basics to getting your ride ready for track days, these are the manuals you need. More detailed than the OEM ( factory )and written for the average joe.
Each shop service manual ( is a book and not a free download pdf ) features:
Troubleshooting
Fuel injected Fuel injection system injector sensor
Carbs Carbuertor
Engine cylinder head piston crank rod rings
Transmission gearbox tranny
Clutch
Brakes Pads Caliper Bleeding
Swing arm Shock
Front forks fork legs
Electrical system ECM coils wiring wire diagram schematic diagnostic code reading
Wheels
Tires
Brakes
Exhaust system pipe muffler header
Body work body panels plastic
Models: free download pdf Busa CBRR 600RR 600 F4 F4i Interceptor Gixxer Gixxr ZX6 VFR GSXR R1 R6 Ninja Katana CB
Each bike model featured in a cover model slide show.
Model years for our sport bike motorcycle service manuals include: 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008
music by Kevin MacLeod incompetech.com
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Clymer Suzuki GSX-R600 GSXR600 GSXR 600 Repair Manual ClymerMan... - 15,552 views - 9 months ago
http://www.clymer.com
800-262-1954

How to motorcycle service shop manuals for maintenance, troubleshooting and repair on your GSX-R600 GSXR600 GSXR 600 Gixxer Gixxr sportbike sport bike lightweight light weight motorcycle M264. From the basics to getting your ride ready for track days, these are the manuals you need. More detailed than the OEM ( factory )and written for the average joe.

Each shop service manual ( is a book and not a free download pdf or Haynes ) features:

Troubleshooting

Fuel injected Fuel injection system injector sensor

Engine cylinder head piston crank rod rings

Transmission gearbox tranny

Clutch

Shift mechanism

Brakes Brake front rear lever pedal Pads Caliper Bleeding

Swing arm swingarm Shock

Front forks fork legs

Electrical system ECM coils color wiring wire diagram schematic diagnostic code reading

Wheels wheel magnesium steel

Tires

Exhaust system pipe muffler header

Body work body panels plastic

Moto GP racing TT club wheelie crash stunt stunting stoppie slide knee slider full pipe slip on fuel mapping efi controller power commander dynojet k&n hot bodies carbon custom tuner Galfer Brembo EBC Renthal deals gap dragons tail
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Clymer Suzuki GSX-R1000 GSXR1000 GSXR 1000 Repair Manual ClymerMan... - 17,142 views - 9 months ago
http://www.clymer.com
800-262-1954

How to motorcycle service shop manuals for maintenance, troubleshooting and repair on your GSX-R1000 GSXR1000 GSXR 1000 Gixxer Gixxr sportbike sport bike liter litre motorcycle M266. From the basics to getting your ride ready for track days, these are the manuals you need. More detailed than the OEM ( factory )and written for the average joe. Maintenance intervals
Pre-ride inspection Cylinder numbering and firing order
Tune-up Compression test Ignition timing Valve clearance
Spark plug Engine oil Engine oil pressure test Air filter replacement Throttle cable free play Idle speed adjustment
Fast idle speed Throttle valve synchronization
Fuel line inspection Pair system Evaporative emission control system Exhaust control valve Clutch Shift pedal height Cooling system Tires and wheels Front suspension
Steering inspection Rear suspension Drive chain Brake system Specifications Cylinder head cover Camshaft Cam chain tensioner Cam chain, chain guides and timing rotor
Cylinder head Valve lifter and shim Valves and valve components Engine Starter idler cover Starter clutch and gears Alternator cover Flywheel Oil pump Oil cooler
Oil pan and strainer Crankcase Crankshaft Balancer shaft
Connecting rod Piston and piston rings Engine break-in
Clutch cover Clutch Clutch release mechanism Clutch lever assembly Clutch cable Specifications Engine sprocket cover Engine sprocket Shift pedal/footpeg assembly External shift mechanism Internal shift mechanism TransmissionFuel tank Fuel pump
Fuel pressure test Fuel level sensor Fuel pump relay
Pressure regulator Air filter housing Throttle bodies
Fuel injectors Throttle position (TP) sensor Secondary throttle position (STP) sensor Secondary throttle valve actuator (STVA) Throttle cable replacement Atmospheric pressure (AP) sensor Camshaft position (CMP) sensor
Engine coolant temperature (ECT) sensor Intake air pressure (IAP) sensor Intake air temperature (IAT) sensor
Tip over (TO) sensor Exhaust system Exhaust control valve actuator (EXCVA) Exhaust control valve (EXCV) Evaporative emissions control system PAIR (air supply) system Diagnostic system Electrical component replacement Electrical connectors Battery Charging system Voltage regulator/rectifier Stator coil
Ignition system Crankshaft position (CKP) sensor
Ignition coil/plug cap Immobilizer system
Engine control module (ECM) Starting system Starter
Starter relay Sidestand switch Gear position (GP) sensor
Turn signal/sidestand relay Lighting systemHeadlight housing Tail/brake light assembly Turn signal assembly
Horn Meter assembly Speed sensor Oil pressure switch
Switches Fuses Specifications Cooling system safety
Temperature warning system Hoses and hose clamps
Cooling system inspection Coolant reservoir Radiator
Radiator fan Radiator fan relay Engine coolant temperature (ECT) sensor Thermostat Water pump Specifications Motorcycle stand Brake rotor protection
Wheel inspection Front wheel Front hub Rear wheel Rear coupling and sprocket Rear hub Wheel balance Tires Drive chain Handlebar Handlebar grip Steering head and stem Steering head bearing race Steering stem race
Steering damper Front fork Specifications Customer review of Clymer GSX-R manual: Love it! I do all my own work with this manual. Save money and don't have to wait for the shop anymore.

Each shop service manual ( is a book and not a free download pdf or Haynes ) features:

Troubleshooting Fuel injected Fuel injection system injector sensor Engine cylinder head piston crank rod rings Transmission gearbox tranny Clutch Shift mechanism Brakes Brake front rear lever pedal Pads Caliper Bleeding Swing arm swingarm Shock Front forks fork legs Electrical system ECM coils wiring wire diagram schematic diagnostic code reading Wheels wheel magnesium steel Tires Exhaust system pipe muffler header Body work body panels plastic Moto GP racing TT club wheelie crash stunt stunting stoppie slide knee slider full pipe slip on fuel mapping efi controller power commander dynojet k&n hot bodies carbon custom tuner Galfer Brembo EBC Renthal deals gap dragons tail

Suzuki 2005 2006 GSX-R1000 GSXR1000 GSXR 1000 Gixxer Gixxr sportbike sport bike motorcycle moto gp race racing wheelie stoppie stunt stunting repair maintenance troubleshooting Clymer shop vs hyabusa busa models Not a free download pdf M266 Yamaha Honda Kawasaki Ducati Triumph
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Clymer Polaris Sportsman 400, 450 & 500 Repair Manual 2008 2007 2006 2005 2004 2003 2002 2001 2000 1999 1998 1997 1996 ClymerMan... - 35,059 views - 10 months ago
http://www.clymer.com
How to DIY shop manuals for maintenance, troubleshooting and repair from the experts at Clymer. From the basics to making your all terrain vehicle (ATV) into the ultimate ranch or hunting workhorse, this is the manual you need. More detailed than the OEM and written for the average joe. DIY do it yourself shop manual includes: GENERAL INFORMATION, model identification, electrical system fundamentals, tools, measuring, TROUBLESHOOTING, water damage, starting the engine, poor engine performance, electronic throttle control, fuel system checks, electrical system diagnosis, LUBRICATION, MAINTENANCE & TUNE-UP, fluid, oil change, oil pump priming, transmission service, front gearcase gear case service, air filter, fuel tank vent hose, fuel filter and hoses, cooling system service, lubrication service, fastener inspection, valve clearance, compression test, spark plug, ignition timing, ENGINE, exhaust system, cylinder head, block and cover, rocker arm assembly, camshaft, valves and components, camshaft chain and sprockets, break in procedure, flywheel and stator plate, recoil starter, crankcase, oil pump, oil system one-way check valve, CARBURETOR, carb operation, tests and adjustments, throttle cable, fuel tank, fuel shutoff valve, fuel level sending unit, air box, fuel pump, ELECTRONIC FUEL INJECTION SYSTEM EFI, intialization and starting, depressurizing, fuel line fittings, throttle body, fuel rail and injector, fuel sender, pressure regulator crankshaft position sensor CPS, manifold air pressure MAP sensor, intake air temperature IAT sensor, idle air control IAC, throttle position sensor TPS, engine coolant temperature sensor ECT, electronic control module ECM brain, COOLING SYSTEM, hoses and clamps, radiator, fan, cooling pump, thermostat, CLUTCH & DRIVE BELT, clutch tools, clutch drying, drive belt, belt alignment, drive driven clutch, TRANSMISSION, inspection, shift shafts, front output shaft, oil seal inspection replacement, shift selector linkage, differential gear assembly, snorkel shaft, FRONT DRIVE, hub, Hilliard clutch, axle CV boot repair, drive shaft, Active Decent Control ELECTRICAL SYSTEM, battery, charging system, alternator, voltage regualtor, logic box, capacitor discharge system CDI, DC/Ignition, starting, starter, solenoid, headlight, taillight work light indicator lamp, speed sensor, transmission switch, resistor module, shift indicator, differential solenoid electronic throttle control ETC fuses, circuit breaker, speedometer, winch, contactor, color wiring diagrams FRONT REAR SUSPENSION, wheels tires strut, cartridge, spring, control arm, handlebar, tie rods, steering post, alignment, upper control arm, stabilizer linkage, BRAKES, front, output shift, rear brake pad service replacement, front and rear master cylinder, brake bleeding, fluid draining, rear brake pedal, disc, BODY & FRAME seat, side panel, fender cover, front and rear rack rail, grill, storage box, radiator guard, front bumper, brush guard, rear fender, footwell, cargo box and more - not a free download pdf
MODELS: Sportsman 400 2001 - 2005 Sportsman 450 2006-2007 Sportsman 450 Browning Edition 2006 Sportman 500 1996-2008 Sportsman 500 RSE 2000-2002 Sportsman 500 DUSE 2001-2002 Sportsman 500 HO 2001-2006, 2008 Sportsman 500 X2 2006-2008 Sportsman 500 Touring 2008 Worker 500 1997-2001 Xplorer 500 1997
YEARS: 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008
ask the expert, Xtreme, burnout, crash, for sale, exhaust mod, drag race vs. M365-3 UPC ISBN-10: 1-59969-242-3 EAN ISBN-13: 978-1-59969-242-5
62jvdIYiYdk
Clymer sport ATV maintenance shop service repair manuals DIY ClymerMan... - 6,497 views - 1 year ago
http://www.clymer.com
800-262-1954

DIY (do it yourself) motorcycle shop service manual s for maintenance, troubleshooting and repair on your sport ATV. From the basics to getting your ride ready for race days, hitting the dunes or drag racing, these are the manuals you need. More detailed than the OEM ( factory )and written for the average joe.
Each manual features:
Troubleshooting
Fuel injected Fuel injection system injector sensor
Carbs Carbuertor
Engine cylinder head piston crank rod rings
Transmission gearbox tranny
differential 4x4 4x2
Clutch
Brakes Pads Caliper Bleeding
Swing arm Shock
Front forks fork legs
Sway bars suspension arms
Electrical system ECM coils wiring wire diagram schematic diagnostic code reading
Wheels
Tires
Brakes
Exhaust system pipe muffler header
Body work body panels plastic
4 four wheeler 3 three wheeler
Models: Raptor Predator Sportrax Fourtrax Blaster Scrambler LT-Z400 ATC200 ATC250 ATC250R TRX250R TRX250X TRX400EX Trail Blazer Cyclone Quadrunner LT125 ALT125 LT250 Quad Racer LT250R LT-4WD Quad Runner YFM80 YFM350X Warrior YFZ350 Banshee Raptor 660 YFM660RN/NC Yamaha YFM660RP/RPB and YFM660R YZF450
Cover model slide show
crash repair wheelie shop service trick custom
Years covered in our service manauls: 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 vs
music by Kevin MacLeod incompetech.com
6UR7gQ_0euk
Clymer Polaris Predator ATV 2003 2004 2005 2006 2007 Repair Manual ClymerMan... - 9,612 views - 9 months ago
http://www.clymer.com
800-262-1954
How to DIY shop manuals for maintenance, troubleshooting and repair from the experts at Clymer. From the basics to making your all terrain vehicle ATV into the ultimate trail riding or racing machine, this is the manual you need. More detailed than the OEM and written for the average joe. DIY do it yourself shop manual (not free download pdf or Haynes )includes: GENERAL INFORMATION: Manual organization, warnings, cautions and notes, safety, Serial numbers, Fasteners, Shop supplies, Tools, Measuring tools, Electrical system fundamentals, Service methods, Storage, Specifications TROUBLESHOOTING Water damage, Starting the engine, Engine does not start, Poor engine performance, Electronic throttle control, Fuel system, Engine lubrication, Cylinder leakdown leak down test, Clutch, Gearshift gear shift linkage, Transmission, Electrical testing, Front suspension and steering, Brake system LUBRICATION, MAINTENANCE And TUNE UP Pre-ride inspection, Air box drain plugs, Air filter
Engine oil and filter, Oil pressure test, Spark plug, Spark arrester cleaning, Fuel tank vent hose, Fuel hose inspection, Carburetor, Choke adjustment, Ignition timing, Valve clearance, Compression test, Control brake throttle choke cables, Cooling system, Battery, Drive chain, Brake system, Front suspension, Front and Rear suspension inspection and lubrication, Skid plate inspection, Fastener inspection, Lights and horn inspection ENGINE TOP END Service, Cylinder head cover, Camshaft cam shaft, chain tensioner, Camshaft chain, timing sprocket and chain guides, Cylinder head, Valve lifters and shims, Valves and valve components, Cylinder block, Piston and piston rings, Break-in procedure ENGINE LOWER END Crankcase, Water pump mechanical seal and bearing replacement, Crankshaft, Balancer shaft inspection, Primary drive gear, Oil pump, One-way check valve, Oil tank, oil pipe and hoses, SHIFT AND EXTERNAL CLUTCH MECHANISM Right crankcase cover, Clutch Clutch cable replacement, TRANSMISSION AND GEARSHIFT gear shift MECHANISMS Transmission and internal shift mechanism, Transmission inspection, Internal shift mechanism inspection, Reverse gear arm shifter FUEL SYSTEM AND EXHAUST Carburetor operation, Carburetor carb carbs, Pilot screw, Carburetor tests and adjustments, Throttle cable replacement, Choke cable replacement, Fuel tank, Fuel shutoff valve, Air box, Fuel pump, Exhaust system, ELECTRICAL SYSTEM Electrical connectors, Battery negative cable, Charging system ,Voltage regulator/rectifier, Capacitor discharge ignition CDI, Alternator cover and stator coil, Alternator rotor and starter gears, Ignition coil, Starter, solenoid, Lighting system, Switches Ignition switch brake light switch, kill run switch, handlebar handle bar switch, Cooling system fan switch and sensor, Lights brake headlight head tail taillight, color wiring diagram diagrams COOLING SYSTEM Coolant reservoir, Radiator, Cooling fan, Water pump, Thermostat, Cooling fan switch, Engine coolant temperature sensor FRONT SUSPENSION AND STEERING Front wheel, Front hub, Shock absorber, Tie rods, Front spindle, Control arms, Center link and idle arm, Handlebar, Steering shaft, Tires and wheels REAR SUSPENSION Rear wheel, Rear hub, Rear axle, Rear axle eccentric, Drive chain, Sprockets, Shock absorber, Swing arm, BRAKES service, Front brake pad replacement, Front caliper, Front rear master cylinder, Rear brake pad replacement, Rear caliper, Brake hose replacement, Rear brake pedal pumping, Brake disc, Brake bleeding BODY Seat, Side panels, Front fender, Rear fender, Heel pocket and mounting bracket
MODELS: Polaris Predator 500 2003 2004 2005 2006 2007 2008
Other Polaris ATV repair shop manuals from Clymer: M367 1985 1995 250 425 cc 3 three, 4 four, and 6 six wheel Scrambler, Trail Blazer, Trail Boss, Cyclone, BigBoss Big Boss, Xplorer Sport, Sportsman and Magnum. M362 1996 1999 Magnum 425 2x4 magnum 425 6x6 magnum 425 4x4 Big Boss BigBoss. M363 Scrambler 500 4x4 1997 2000 M365-3 Sportsman 400 Sportsman 450 Sportsman 450 Browning Edition Sportman 500 Sportsman 500 RSE Sportsman 500 DUSE Sportsman 500 HO 2008 Sportsman 500 X2 Sportsman 500 Touring 2008 Worker 500 1997-2001 Xplorer 500
1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008
TAGS: Polaris Predator 500 sport ATV four wheeler maintenance repair service manual book Clymer not pdf download free ask the expert not a crash model models
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BMW R75/5 "On The Lift" Classic Motorcycle Road Test ClymerMan... - 57,803 views - 1 year ago
http://www.clymer.com
800-262-1954

Welcome to On the Lift episode two, sponsored by Clymer Manuals. I'm James Grooms, Managing Editor.
We're at the Tech Center today and on the lift we have a 1970 BMW R75/5. The /5 ( slash five ) series, introduced for the 70 model year, was a real watershed bike for BMW motorcycle production. The previous generation of machines [ post war wwII R50 R50/2 /2 R60 R60US R69 R69S ] were known for their reliability, comfort and quiet operation. Once exclusive attributes to BMW, however, many of the new models from Japan [ Honda in particular with the CB350, CB450 and revolutionary CB750 ] now achieved this at a lower price along with impressive performance.
The /5 was available in 500, 600 and 750 cc capacities... this being a 750, thus the R75 designation [ R50/5 R60/5 ]. While relying on BMWs trademark air cooled boxer twin, the model is a radical departure in many ways from the previous models. A telescopic fork replaced the Earles leading link fork. 12 volt electrics replaced a 6 volt system. And to the horror of many a BMW loyalist the bike was available in a color combination other than schwartz mit weiss.
The horizontally opposed twin [ boxer, flat twin or airhead ] with overhead valves was all-new. Outwardly, the first noticeable change from the previous models was the placement of the pushrod tubes under the alloy barrels and cylinder heads revealing that the camshaft is under the crankshaft. [ Yes pushrods! While the world was going with SOHC and in some case DOHC, BMW stuck with camshaft in the crankcase. ] The one-piece alloy crankcase features split type bearings in place of the previous ball bearing setup.
With aluminum covers over the air filter, starter and alternator, the engine appears to be immense. However, everything is alloy and once removed you can see how compact the engine really is. And the heavy forged crank and cam placed low make for a low center of gravity. You can really feel this during low speed maneuverability.
The four-speed gear box is splined to a dry single plate clutch [ /6 on models had a five-speed trans ]. The kickstarter carried over from the older models and as you can see swings out away from the bike. Power is transferred through a swing arm mounted drive shaft to the differential.
The hemispherical heads [ hemi ] are fed on this model with CV or constant velocity carbs [ carburetor ]. R50 and R60 s used Bing slide valve carbs. With the carbs, spark plugs, valves, breaker points, air cleaner and battery easily accessed, and shaft drive, airheads are one of the sweetest bikes when it comes to working on them [ repair manual shop manual maintenance how to DIY camera mount ]
The front brake is an 8-inch twin leading shoe setup. By the early 70's most machines in this class had a disc up front. The rear is a single leading unit.
Looking back the /5 has developed a cult appeal, but at the time it was not universal loved by the purists. Sidecar use wasn't recommended, fiberglass fenders...oh no! And of course the introduction of the chrome tank panels in 72 along with a smaller fuel capacity met with strong disapproval. Now those toaster tank models command higher prices. The result of low production and changing tastes I guess.
Early production 5s could experience a speed wobble and a torque reaction when chopping the speed in a corner. So in 73 they added 2 inches to the swing arm and lengthened the frame. So now you have the short wheel base and the long wheel base bikes and the "which one is better" debate continues to this day. Honestly the SWB bikes just look better and that toaster tank...come on...and I love 60's era vintage Japanese bikes [ like the CB77 Superhawk, CB450 K0 K1 blackbomber Suzuki X6 Yamaha YR1 ]!
Either way they were and still are great machines. The flat twin was considered a dinosaur by many in 1970. Instead of abandoning their heritage [ Germany Germans at their best, Deutschland uber alles !?], BMW took what they knew and created a technical masterpiece that has stood the test of time. This basic layout would be the foundation for 20 plus years and launch the R90S, the R100RS, the R100RT and the R80GS [Manual for /6 R60/6 R75/6 R90/6 /7 R60/7 R75/7 R80/7 R100/7 R90S R100S R100T R100 R100CS R45 R65 R65LS R80ST R80RT R80 R100GS R65GS R100R R80R R1100RS R1100GS R1100R Manual for 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 Clymer manual BMW R50/5 through R100 GS PD M502-3 ISBN 0-89287-854-1] Music by Kevin MacLeod BMWON BMWMOA 5UNITED AHRMA CLYMER CLYMER.COM maintenance troubleshooting repair diy
7IOgVJs2oJo
Honda CB450 Clymer "On The Lift" Classic Bomber Test ClymerMan... - 34,832 views - 1 year ago
http://www.clymer.com
800-262-1954
Welcome to On the Lift...episode one, sponsored by Clymer Repair Manuals. I'm James Grooms, Managing Editor. For each episode we'll feature a machine that's in the Tech Center [Vintage and Classic Japanese machines from the past]. We may also talk about staff rides or projects, basically anything interesting in the shop. Maybe even a road trip or two to see what some of our authors are working on [Repair Manual] and riding.

Today we have one of my rides [For Sale]on the lift, a 1965 Honda CB450. AKA the Black Bomber... sounds ominous doesn't it. I think this Honda model has an interesting history. While everyone knows about the CB750, and rightly so. The Black Bomber is often over looked in Honda's family tree. When released in 65 it created quite a bit of buzz. The motorcycle press covered its release extensively. Even the car magazines, like Hot Rod tested it. It was Honda's largest displacement motorcycle and at the time they were known for small bikes. [For comparison, Kawasaki was a non player w/ the 150 B8S, Suzuki had the 250cc T10 and the only real player was Yamaha w/ the YDS3, all 2-strokes.] Their largest was the 305 Superhawk of Zen and the Art of Motorcycle Maintenance notoriety. Author Pirsig rode a Superhawk, while his partner was on a BMW.
[There was also a scrambler version, a CD450 kit. There would eventually be a high pipped CL450, CL.]

The parallel twin has dual overhead cams DOHC. At the time, it was the only production motorcycle so equipped. The hemi cylinder head does not use a traditional valve spring setup. Instead a torsion bar mechanism closes the valves. Twin CV carbs were novel for the period also. While many bikes still had 6 volt electrics, the 450 uses a 12 volt battery. The plugs fire at 180-degree intervals through a twin coil and points setup. [Editor's note: this is a Type I engine. There were also Type II CB450 engines using a single set of points and fired at 360 degree interval. I've never seen/heard one run. Would be interesting.] At 8500 rpm the engine produces 43 hp. Power is transferred to the rear wheel via a wet clutch, 4 speed gearbox and chain. The horizontally split crankcase is held in a cradle frame. This was a departure from Honda's typical spine frame layout. This also allowed the cylinders to be upright as opposed to previous twins. The starter is here at the front; another not so common item in 1965. The twin spring telescopic fork legs hold an 18 in wheel featuring a dual leading brake drum operating on twin pivots. By today's standards, this cable operated dinosaur is nothing special, but at the time it was considered top shelf stuff. The rear brake is a basic single-pivot lever-operated drum.

Despite being banned from British racing because of its dual overhead cams the bike missed the mark, for a number of reasons. [This model and the CB350 are very popular in vintage racing in AHRMA 's Sportman class - see Henning. I think a full blown CB 450 cafe' bike is in my plans.] It never sold well at a little over a grand. The KO model was basically unchanged from 65-68 until the K1 [in 1968 and also often referred to as the black bomber, however, I think it more accurate to the KO] release. I've been told there were plenty of four speed bikes still on the dealer floors in 68 at a steep discount. Despite poor sales, the Black Bomber's release in April 1965 marked the beginning of the end for the vaunted British motorcycle industry [Dominated by Triumph, Norton and BSA.] With the next new model release, the first superbike --the CB750, Honda sealed the deal. [More videos to come: BMW R75/5 X6 Hustler CB77 CB500 Four SOHC KO Harley Sprint XL s Yamaha YR1 Cobra T500 XS1 XS2 X6 vs CB 350 CB450 CB550 1966 1967 1969 1970 1971 1972 1973 1974 1975 1976 K2 k3 k4 k5 k6 k7.]
music by Kevin MacLeod incompetech.com
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Clymer On The Lift 1983 BMW R80RT Motorcycle Road Test R80 RT R 80 RT R 80RT ClymerMan... - 19,614 views - 8 months ago
http://www.clymer.com
800-262-1954

Welcome to On The Lift sponsored by Clymer Manuals

Today we have a 1983 BMW R80RT R80 RT R 80 RT R 80RT on the lift. Following BMWs long held tradition; this is an evolution of the same boxer twin released in 1970 for the slash 5 ( /5 ) models.

======= Check out On The Lift 1970 BMW R75/5 =========

While featuring many changes over 20 plus years, this bike still bears the strong family traits of its predecessors.

In 1979 BMW introduced the first production motorcycle with an integral non-optional touring fairing. Working with the RS design, which featured cutting edge, for the day, wind tunnel testing, BMW made the fairing larger and added a tall screen for the RT. Today this fairing seems, well commonplace, but back then no other manufacturer was close to releasing such a model. The Honda GL1100 Gold Wing ( Goldwing ) Aspencade wouldnt be available from Honda until 1982. Of course you could purchase a number of bolt of fairings ( Vetter ), but these hardly featured the design standards set by BMW.

In 82 BMW offered the budget model version of the liter machine as the R80RT.

======== Suggested retail for an R80RT was $5490. The R80RT was $1400 less the 1000cc RT. This price did not include the optional hard bags. ========

======== The R80RT was available in two colors: Metallic Pacific Blue with silver trim and Metallic Red with gold trim. ==========

To compensate for the smaller displacement engine the R80 has a lower rear differential ratio by about 15%. In addition, the clock and voltmeter are not in the fairing; instead a couple of plugs cover the openings. Even with the higher revs, the 6.2 gal tank gives a range of roughly 230 miles at 45 mile per gallon.

======== A 1985 models tested out at 57 high / 45 low / 49 ave. mpg ====

The bike features a 5-speed transmission mated to the tried and true swing arm/driveshaft design. By this point a number of modifications were accomplished to the shift mechanism to prevent false neutrals and long gone is the kickstarter of the original /5 models.

The front brakes are Brembo twin calipers, unlike the R100, which has a rear disc, the R80 uses a drum. The drum works well and rear wheel removal is certainly simplified over the disc model.

Here you see one of my aftermarket add ons A Browns sidestand. This thing is a huge improvement over the original. Now that will certainly get some argument, but seriously, who can logically say the BMW sidestand is a good design. Personally Ive replaced that thing on every airhead Ive owned and will do so in the future.

The rear swingarm/drive shaft uses a twin shocks. In 1985 the R80RT rear suspension adopted the single shock Monolever design.

Along with the soft front suspension, these two areas are the most common upgrades. This bike is riding on its original front and rear suspension components and is slotted for a pair of progressive springs and new rears shocks, which will be a big improvement.

===== Aditional resources: www.BMWMOA.org, airheads.org and 5united.net =======


In the day, this bike was reviewed pretty harshly. Pretty unfairly really. Comparing this bike, with its controllable and predictable power and handling, to the late 70s/early 80s 750s wasnt applicable. And the comparison to the liter plus touring machines was also off. Really, as BMW often does, this was one the first sport-touring machines and ahead of its time.




[Manual for /6 R60/6 R75/6 R90S R90/6 /7 R60/7 R75/7 R80/7 R100/7 R90S R100S R100T R100 R100CS R45 R65 R65LS R80ST R80RT R80 R100RT R100RT R100GS R65GS R100R R80R R1100RS R1100GS R1100R Manual for 1970 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 Clymer manual BMW R50/5 through R100 GS PD M502-3 ISBN 0-89287-854-1] Music by Kevin MacLeod Airheads at airheads.org
BMWON BMWMOA 5UNITED AHRMA CLYMER CLYMER.COM maintenance troubleshooting repair diy
6i01Tc1uYwY
ClymerManuals  
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Channel Comments (11)
ClymerManuals (5 days ago)
Sjaak is one passionate cat when it comes to his R1. We are working on some exclusive footage of Sjaak's travels. Hope to have it ready soon!
MrAlien79 (6 days ago)
wow that trip around the world must have been great !!!... can't imagine the pain in the but or in the back... i ride a ZX6R and more than 8 hours on the bike in one day kills me...
ClymerManuals (1 week ago)
We drew "monkbaits' name for the June manual giveaway. Subcribe for a chance next month!
ClymerManuals (1 week ago)
The M290 Yamaha Raptor 2006-2009 manual will be avail Aug 15th.
ClymerManuals (1 week ago)
Thanks to everyone who stopped by and said hello at the H.o A.M.E. show!
VMXracer121 (2 months ago)
luv ur vids man, and channal....!!
vridetv (3 months ago)
Thank you for subscribing to Virtual Riding Television
svengalie (4 months ago)
5* keep it up ClymerManuals
ninjatronica (5 months ago)
Love Clymer Manuals. I've been using them for years. The "On The Lift" features on here are awesome. I'd love to have your job!
bluen0te (5 months ago)
great bit on the r75.
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