Added: 2 years ago
From: punkskalar
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  • you can tell that the rephase smooths out the engine, simply by the fact that the bike isn't walking itself across the parking lot on the kickstand like every stock xs does. 

  • Nice, but back in the seventies when I rode an XS650, I knew at least two girls that really appreciated the vibration of my bike. Especially while idling at stop lights. ;-)

  • how does the rephase affect the "XS BUZZ"? does it make it better/worse?

  • Whatever the people are saying, i really like the sound and it sounds like you know what you are doing! Cant wait to see the finished product! Sweet bike,nice job!

  • Hey nice, and the best part is that it no longer needs a gas tank. Can you do this to my old Suburban?

  • Nice!! Too bad this was done to a bobber and not a cafe bike though :-P

  • I could sit and watch points all day....

  • sounds like a raped ape

  • Excuse me if I'm wrong, but rephasing alone does nothing for improved horsepower or torque and only changes the sound and makes it shake more correct?

    If your rephase also changes something else, you should let people know. If you're boring out the heads and using bigger pistons, or changing the valves or stroke or timing or compression please say so... I like the sound, and I see the point in that, but unless it includes other mods to make it perform it wouldn't be worth the bother to me.

  • @oregonmeds

    Do some research on the rephasing, it definitely gives more than a "sound" change. Torque and throttle response are greatly improved, without modding any other internals. I have several customers using bone stock internals and just the rephased crank and cam, and those bikes run much stronger than a stock configuration. There are some great Tech writeups on the xs650 . com site and others... Take a look around, you'll see the difference

  • @oregonmeds What re-phasing does is give you near-perfect primary balance in an engine design that is notorious for shake. It reduces vibration. The sound then becomes that of an 83º twin, and thus, very similar to 90º twins, such as Ducati, Honda RC51, Suzuki SV1000, etc.

  • @po18guy Yamaha re-phased the TDM850 to make it the TRX850. They also did this with the Super Tenere 1200. In a stock XS, both pistons stop simultaneously at the top of the stroke and again at the bottom of the stroke. The crank thus has to accelerate both pistons from a stop twice per rev. In a re-phase, only a single piston stops at a time, while the other is still moving - its momentum assisting the stopped piston to accelerate. This benefits both power and reduces vibration.

  • @oregonmeds it is basically Big Bang Theory and all recent race bikes are rephased to try and catch the Ducatis (Google it)

  • with all due respect to krogshede, ( I to appreciate the 650 soul), when the 650 was raced back in the day, I would be very surprised if this wasnt done. I think this is one awsome sound from a cool 650 yami!!

  • Is rephasing worth it? How much does it cost?

  • What gains do you get from re-phasing, i figure there would be less vibration due to having one piston on exhaust stroke other on intake , where do u get a cam to work with this crank i dunno man this seems like alot of serious machining

  • @TwinCamSam88

    I know this guy, he can do all the hard work for you - Hugh's HandBuilt

    The gains are impressive, feel free to do a google search and find my blog and you can read more about it there. Youtube won't let me do a direct link of course.

    Hugh

  • how much does this cost for just the rephasing and all necessary parts

  • @joedell71

    Cranks are $300 and Cams are $185. These are exchanged prices on your rebuildable cores.  Subject to change. Email me at HughsHandBuit @ Gmail for more information.

  • @punkskalar is this a 270 or 277 rephase?

  • @kayodadon23

    277

  • man that sounds sick as hell!

  • got here after seeing your rephased crankshaft auction on ebay... as I live in mexico, is very difficult for me to dissasemble the engine, send crankshaft to you and then have it shipped back.. but I am willing to talk my local machine shop into doing it..is there a way to get a detailed description of the procedure? also, same for the camshaft....

  • @xxxavier63

    I can always send you the parts and charge a core charge if you are interested.  Thanks for the interest.

  • Those purists out there that say it's no longer a parallel-twin if you change the phase don't know what the hell they're talking about! When Honda came out with the Honda Dream 305s and the CB77 Superhawks in the early 1960's, both engines were parallel twins. Same engine, except the CB77 Super Hawk put out more power and rev'd higher because it had a 180 degree crank, one piston at BDC when the other was at TDC. So a 90 deg change from that should still make it a parallel twin! Nuff said!

  • When I first heard the bike running I thought what kind of radical cams and what kind of fuel is it burning . Then i read a little further. Nice job ,she sounds great and looks good as well. Thanks for posting. Is there a article or info on how to accomplish what you did ? How do you figure the timming and ignition,cams and everything else thats envolved.

  • @OLDSKOOL60813

    I have a full build on Pirate4x4 Google Search "Punkskalar Builds a Bike" and you should find it.

  • Ok im gonna take abuse on this but wtf is re-phasing? And your bike sound effing sweet btw.

  • @mrgalikanookis

    No such thing as a dumb question. This is gonna get lengthy... I'll try to make is short. The stock pistons travel up and down in the cylinders at the same time. Basically a 360 Degree orientation. Re-Phasing to a 277 Degree engine orients the pistons 83 degrees from each other ion the crank rotation. This allows for higher RPM ranges, smoother running, and amazing application of power. Can't link here, but look at wikipedia "Big-Bang Firing Order" for more details.

  • @punkskalar Haha thanks! I just got into a lengthy article about it...Really appreciate the response though, and what a cool idea! This thing sounds EPIC!

  • Cont'd

    It really helps to take advantage of other mods, or just leave it stockish. The rephase makes riding one of these bikes a dream. No more numb hands or butt from all the vides, plus the power delivery will put a smile on your face everytime you twist that throttle. Email if you have more questions, that's what I am here for. Hugh - HughsHandBuilt @ Gmail.com

  • The sound is very impressive!!!

  • When you Re-Phase a XS 650 it is no longer a real parallel-tvin,- It,s like killing the soul of the bike !!

  • @krogshede

    If by the stock rotation's soul you mean "Little old lady watching 'Matlock' while knitting a sweater for the neighbor's dog" then the Re-Phase's soul would be "21 Year old Hottie who drives a Hot Rod Cadillac, serving the finest Micro-Brews at your local watering hole and then going to your place after work " then I'm ok with that... :)

  • @punkskalar >> The unik thing about a XS 650 paralleltvin is it;s vibes and sound and engine Characteristic. All those thing is changed when you re-phase,- you might as well put a whole different engine in it,- its closer to a v-tvin when you re-phase.

  • @krogshede Killing the soul? WTF Chuck, are you kidding?This thing is fricken cool!

  • love the sound nice work. You have a shop name or web site. I have a 1970 xs1 that went out on me and only one guy in town that can do any work. The way you made that bike sound i love, looking to get work done.

  • @eduardonavarro1975

    HughsHandBuilt @ Gmail . com Feel free to drop me a line and we can plan out a full attack on anything you need for 2 wheeled madness :)

  • Who rephased the motor I am trying to figure who can do mine

    

  • @NASTXL

    I did all the work, and am doing them for customers now, I can send out cranks, cams, or even the whole engine if needed... Email me at HughsHandBuilt @ Gmail . com for more information...

    Hugh

  • From what I remember reading somewhere (not sure where) you are around Boone NC, right?

    You were saying that you are doing the crankshafts now, what kind of money are you talking about to have the crankshaft rephased and what about the cam, are you doing those too?

  • @watermule

    Yeah, Im doing that work for others now. Should be getting a new video of my bike up soon if all goes well. Lots of work to do with other folks bikes now. I moved from Boone and am now in Asheville.

  • Sounds like a Duc

  • H, i dont know how many times i have watched your video. Keeps my motivation going amoungs a whirlwind of tough times.  My 650 will be done soon, winter project will be a rephased motor with crank and cam coming poudly out of your shop. Maybe the BMR next year will be a good stress relief. Any new projects??? Email me pictures if you ever get that new shop organized!!!!!

    Ben, Des Moines Iowa

  • H, I dont know how many times I have watched this video.......keeps my motivation going in tough tough tough times. I will have my 650 done soon, winter project will be sending you my crank and cam. Maybe the BMR next year...........man that would be a blast!!!!!!!!!!!

    Ben, Des Moines

  • Why not do the 2 into 1 intake with the Harley 883 Carb upgrade?

  • Where do you live in NC because I am trying to get the same done to mine...

  • Any videos of the finished product?

  • That's completely righteous! Why aren't ALL parallel twins 270 degrees?

  • Where did you get the clear cover on the head or did you make it that look sick.....bad ass bike tho man sounds mean

  • @johnsonmoto114 at that time, I didn't have the cam covers on it, they are now installed... I really need a new video of this bike, I have about 10,000 miles on it since completion...

  • @punkskalar Ok cool man thanks for the reply..just sent my crank off to get it rephased....so why did you go with the electron carbs?

  • Carbs - Because they are extremely high flow, and I can really get some air into the engine with them... Tuning is a breeze as well... Where are you sending your crank? I do those as well...

  • Sounds really good!

  • What was the total it cost you to do the motor work?

  • STILL NEED"S SOME TUNING??? that thing sound wicked. do you have a completed vid of it?

  • nice

  • Terrific job! Sounds great.

  • i ve got a new hardtail for one of these i got from black widow choppers i want to sell cheap. i sold the bike. let me know.

  • how much, and where are you located?

  • probolsch,boyer or factory....im at that fork in the road...mines electric though,1979,whats your harness composite,im readin this chopp harness/schem off ebay just about got it,although ive got kik and elec start,goin 2 use both,what was your route,im gonna wait for reply,ps,ive got a 67 t120 trump,these things sound the same...robbie

  • Sounds Perfect

  • more vids

  • love that sound you got out of it. she sounds mean, like theres alot more compression there. music to my ears man.

  • nice sound...

  • Nice sound :)

  • Why do my responses never show up?

  • Hrmm... I guess they do now? I can do any frame work you might need. I am setup with a full frame JIG now, capable of doing rakes, stretch, drop, etc... feel free to hit me up at HughsHandBuilt @ Gmail

  • I need that frame

  • i got a 82 xs thats CHERRY! i would love to Bob and Chop it! only 4k original miles!!!!!!!

  • wow. that sounds like a BEAST! good job!

  • that motor sounds great, once you rephase those things it almost has a sound that would stump a harley guy if they werent looking.

  • cool !

  • I read your whole build thread on that 4x4 board. I envy your ability to do so much of the machine work. I just got my XS, so I'm learning as I go. I'm keeping it bratstyle because I know what'd happen if I tried to line up my own hardtail frame. I don't have near the patience you do to spend so much time on the forks, wheels, etc... Your thread was great motivation to let me know that anything is possible. I don't find the XS650 boards to be much help. They hate the idea of cutting em up.

  • sweet punksalar!! my dad and I had our 79' xs 650 bored to 753cc and at 707cc yours is really cool!! where did you get your weld-on from? 5*!

  • It's not a kit. I bent the tubes and welded up the frame myself. I built the bars, seat, frame (back half at least), wheels, etc...

  • Awesome! Can I pick your brain about that?

    I'm looking for a good method to make sure it goes on straight. I mean, I can weld together a back part just fine...but how did you make sure it's on the rest of the frame straight?

  • You need a frame jig. Make sure you keep a motor bolted in the front loop so the front half isn't tweaked. The chopperhandbook website has info on frame jigs.

  • Cheap option,go down your local steelyard and get an offcut of big section RSJ or Hsection or I beam whatever you call it over there,and weld/bolt stuff to it,it aint gonna bend anywhere,we built a Honda chop on one,cost 7 quid.

  • sweet man, you do a hell of a good job

  • AWESOME. I want to build one...

  • I bought one from Ebay for $300 this guy had a few, and a really nice red one that would have been really cool to restore but someone bought the other three, good luck with the build

  • What as the jet size for the open pies?

  • Pipes I mean, I think I was hungry

  • I'm Using LECTRON Flatslide Carbs. They don't use main jets, but rather different tapered needles. I'm using #5 Needles though, if that helps?

  • I bet shes alot smoother ride since the rephase

  • Sounds tuff man. I got mine here on the tube as well. I just have stock pipes cut off at the muffs, would like to get actual headers for a deeper tone.

  • The pipes on this bike are about the same length as the stock headpipes. 1 3/8" ID

  • Cam was CHEAP. Just cut, bore, sleeve, weld and make sure its all square!!!

  • DAMN!!! That sounds good! I need to get off my ass and re-phase one of mine...The price of the cam is what's scaring me...More vids please....

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