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From: slappybuckshot
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  • imagine the cut you can get if you do one wrong move while sharpening this bitch

  • they make it look so easy but when you try to do it yourself your sore all over for a week

  • Why do Japanese Smiths whet the anvil und their tools? I have never seen European or American Smiths doing that. Is that just for protecting the tools from overheating or has it a special use for the Blade?

  • In technical terms, it aint a japanese sword but a american sword in japanese style. Considering he is american.

  • Are there people that still teach the skill of sword crafting? Cause I'd love to do that. All that hard work for a piece of unparalleled beauty...just incredible.

  • 2:25 that looks awesome

  • amercian swordsmith. japanese sword. W2 steel. lol

  • question: what ever happened to the many folds that takes months to make a katana? also theres only a 50% rate it would come out correct.

  • @daasianboi The video is intended to show only the shaping and heat treating of a high performance blade made from modern steel. There's another video in the works to show the foundation forging of a more traditional layered steel blade made from tamahagane.

  • this might be a stupid question but if you bevel a sword, what does that mean?

  • @96steelman Not a stupid question at all. A bevel is just a non-parallel surface. So basically a bevel is the slanted part which distinguishes a blade from, say, a crowbar. So bevelling (in the context of bladesmithing) means forging the blade from a flat bar of steel to a knife-shaped object with slanted sides.

  • @slappybuckshot ok, thanks for the info lol

  • Would you mind letting us know approximately how long each stage takes you to complete? I am a blade smith, but have not attempted a katana or similar sword. Also want to compliment you on the hamon you produce. I like to work with 1050, 1060 and 1095 for that very reason. It's hard enough to polish one out on a 6 inch blade, let alone a katana. Well done.

  • @DBowenKnifeWorks Hard to say. More hours are spent in polishing than any other part. Maybe 50 hours of polishing? Shinogi zukuri (beveled) blades take about twice as much time as hira suzuki (ridgeless) blades. Depending on the stock, you're looking at 5 to ten hours of forging. 5 hours for heat treating and prep. If you do a forge-welded (folded steel) blade, triple that. If you smelt your own tamahagane, double that. So maybe between 40 and 150 hours depending on the blade.

  • he left out folding the blade

  • @ruku871 As the video says, this video is intended to cover the shaping and heat treating of a modern performance-oriented blade. There's another video planned which will cover forge welding -- the part of the process in more traditional style blades where steel is folded and layered.

  • Wery Nice:)

  • @MatteHandArt post a video

  • cool

    

  • @motopro1000 so the blade does not weld to the anvil

  • Cool video

  • whats the song called?

  • Lol my eyes must be kinda tired, or I'm thinking of ninjas- I thought the last part of the title said "Forging a Katana with Water Scrolls"

  • i have watched this video and found it a lot better than all the 'look at my sword i made from a straight piece of metal and a grinder' videos

  • Uggggggh weeaboos...

  • wow incredible work looks like it requires alot of practise

  • hm..ive always wanted to make my own sword..mabye ill make one this summer....

  • IS their any recommended legit sites that make and can ship swords to you?

  • Truly a weapon for gods.

  • where could i get some high carbon w2 steal?

  • @jamescoker1 W2 is not currently manufactured by any major steel manufacturer (as far as I know), but there are large stocks of it floating around. There are several people who occasionally sell it through the excellent forum on Don Fogg's web site. I'd check there first. It's just one of those things you have to keep an eye out for and then pick up a bunch of stock when you find some somewhere.

  • i love katana <3

  • Wow pro polishing. Good work bro.

  • What type of forge was used in the video and how is it made?

  • @Falorgain It's a propane forge. Basically it's shell of steel which encases a liner of refractory wool -- sort of like home insulation, but capable of withstanding much higher temperatures. The liner degrades over time and has to be replaced. The burners are venturi burners. All homemade.

  • Damn.Your arm must be deezed from all that hammering.HUGE Biceps and shoulders

  • how do you make that clay to make the hamon

  • @jamescoker1 The material used in the video is a refractory cement known as "Satanite." Traditionally smiths used proprietary clays made from pottery clay, limestone and charcoal ash in varying proportions. The advantage of Satanite is that it sticks to the blade really well and therefor is less likely than traditional mixtures to get knocked off during heat treatment. Otherwise it does exactly the same thing as traditional mixtures.

  • @slappybuckshot Where do you get satanite?

  • @ScandinaviansAreCool I buy it from Ellis Custom Knifeworks -- which you can find with a quick web search.

  • @slappybuckshot The site is currently down could you please tell me where else i can get satanite?

  • why do bladesmiths wet the anvil when forging?

  • wow.

    

  • awesome blade.why does it look so dark but the hamon isnt?

  • @trialsrider001 There's a longer answer to more or less the same question a few days ago.  But basically it's a function of the polish and the lighting.

  • @trialsrider001 i make custom knives but katanas are what i really want to make.some day

  • hey i have a question. Whats the end of the steel ur holding on to with your left hand ( cold part not heated). Is that where the handle fits on and if so how did you make it or did you attach it? Thanks in advance :)

  • @thejamaicanscarface That's the tang, referred to in Japanese as the nakago. This is only part of the full video, so it doesn't show it, but that part is forged, too. Then it's filed to final shape. A wooden handle is then carved to exactly fit the nakago. A hole is drilled in the nakago and a bamboo pin driven through which holds everything together.

  • @thejamaicanscarface ok so thats all made form 1, 1inch thick steel bar?..... that most be alot of pounding, and btw how do you get folds in your katana , because i was on your site and i was reading through some stuff and it said your swords had 1000 folds or 2000 folds?

  • @thejamaicanscarface im not sure if anyone ever answered ur question about this or not. In simplest terms, U take high carbon steel and make a solid 1 in bar, then take a low carbon steel and make a bar. You then take and make a sandwich looking like thing with 2 high carbon steel bars with the low carbon steel bar in the midle of the two. U then heat them up and Weld the bars (hammer the 3 bars into a single bar) together. now you will have a 1inch bar roughly 2 as long as u started with.

  • @thejamaicanscarface u then us a tool to bend that in half "folding" it back on it self. Then Welding the bars together again. obvously reheat as needed. When u start out u have 3 bars welded into 1 bar, then when u make ur first fold u have 6 layers, and everytime u make a fold ur layes double. look up videos here on youtube about welding/folding, but i know of a great example of doing this in the video called "Makinf Damascus steel" by Conan568. yea its not japenese but its a good example

  • quick question: how exactly would one go about becoming a sword smith.

  • @SuperAwesomeCloudMan There are as many answers to that as there are swordsmiths. Basically you just have to go search out information. One way is through people -- apprenticeships, interviews, classes, etc. Another way is through study -- books, videos, web sites, forums, etc. Another way is through trial and error -- getting an anvil and whaling away on some steel. To some degree, though, it's all of the above. The first step is making the decision to do it though!

  • Question: Is the dark color of the finished blade due to the fact that he's using W2 high-carbon steel?

  • @SuperGoliath89 It's basically a function of a combination of the polishing methods and the lighting used to photograph the blade. But a properly heat treated and polished blade of this sort should show a very bold hamon regardless of the light. Under normal lighting, however, it would be much more reflective...but for photographic purposes that makes it very hard to pick up the details of the hamon.

  • ah thanks im still grinding blades from O1 at the moment made my first axe head yesterday cant find a anvil but ill get there one day appreciate the reply sir.

  • i wonder where he gets the tamahagane

  • @choopdewoot Check out Walter's video about tamahagane smelting. It shows the whole process of making it.

  • what is the liquid on the anvil its not steaming so not water and not burning so not oil im a bit lost ? 

  • @lyndon2472 It's water. It vaporizes explosviely blowing off the scale, leaving a cleaner smoother surface.

  • what he didn't do the folding?

  • @MysticKnight38 This video is only intended to show the forging of the blade. Folding is a very different process which will be shown in another video eventuallty.

  • can someon please tell me where can i get or buy a bar of metal (its not like i could buy it in a store near me)

  • @Lancewilson1000 Try Admiral Steel (you can find them on line) or various other places like onlinemetals.

  • @slappybuckshot how to add damascus + tamahagane + nanotube carbon + titanium material ?

  • @Lancewilson1000 don't feel like going to your local scrap yard and finding some steel there?

  • Why isn't the sword being folded over and over again to create layers? I've seen that sort of things in other video's

  • @lolligheidddd It's been answered in the comment just before yours.

  • How do you get such a highly visible hamon? Most swords i've seen have a hamon that can be seen if you look at the sword at a certain angle. except for my hanwei bamboo mat sword.

  • @Proteus3000 A well polished hamon should always be pretty visible. A lot of times, especially with martial arts type swords from China, the hamon is not properly polished. But also any blade that has been used a lot will see the hamon fade. Abrasion dulls the appearance of a hamon. Bottom line, assuming the blade is of an appropriate steel and has been hardened properly, it has to be polished correctly to bring out the hamon.

  • @slappybuckshot Moc pěkné a obdivuji práci, kterou děláte. Já sem úplně na začátku a mám to jako koníček. Je to můj sen si vykovat katanu snad časem. Velmi úspěchu ve vaši práci.

  • @slappybuckshot Moc pěkné a obdivuji práci, kterou děláte. Já sem úplně na začátku a mám to jako koníček. Je to můj sen si vykovat katanu snad časem. Velmi úspěchu ve vaši práci.

  • He can try to make a katana or really hit steel into a shape like a katana but he completely misses the point here. The forging of a katana is akin to a religious shinto ceremony. The blade as with all natural things regarding shinto will have a spirit the weapons smith was a religious man who certainly never used machines to help in the process. I do like how he hand polishes the blade though.Thats why his blades are not as expensive as an original.

  • @seonidh I beg to differ. Job one for traditional smiths was making functional weapons. They used the technology of their time and worked in the religious context of their place and time. Modern Japanese smiths use power hammers because most of them can't afford to keep three apprentices on staff as strikers. If the power hammer had been available in the 13th century, Masamune would have used it. Shinto recognizes religious significance in the mundane -- even in power hammers.

  • i heard that japanese iron is inferior to iron made in america but the steel in japan is superior to modern american steel, is that true?

  • Man... I want to do this, but I don't know where to start. Or where to get these materials.

  • @GrandeAwesome Buy books, check out videos, go to forums. The website listed on the bottom of the video shows where to get the full videos, which include where you can buy materials, what tools you'll need, etc. The intention of the videos you'll find on the web site is to answer all the basic questions about the craft in as comprehensive a fashion as possible. But that's just one source. Keep digging, keep reading, keep researching....it's all out there if you look hard enough.

  • @slappybuckshot Thanks! I'm 15, and I just wanted to come up with something cool like a family heirloom. I'll start looking into it!

  • can you use SALT WATER to cool the blade?

  • @slurrrpy Yes. Brine is a very fast quench medium. So you're more likely to cause the blade to crack that way. But some steels are so resistant to hardening -- i.e. they need to be cooled extremely fast in order to cause the steel to convert to martensite -- that brine is the only practical way to get them to harden.

  • What is the metal made out of how did you get the Sword like that kind of metal?

  • Is there a way to control the amount of sori the katana takes on when it is quenched? if so is it the way you apply the clay that determines the amount of sori?

  • @Proteus3000  Within limits, yes. Basically if you apply the clay thinner on the spine, the blade will curve less. But it also depends on how hot the blade is when you quench, how deep-hardening the steel is, what quench medium you use, how long you quench it, etc. Bottom line, I haven't discovered a reliable way to predict it very accurately in real conditions. In theory, if you could isolate enough variables, you could nail it, though.

  • @slappybuckshot is quenching instruction in one of your dvds? im going to florida next week and if i have any money when i get back im probably gonna buy some videos pretty soon.

  • @attackoftherandom Definitely. The Forging DVD has got plenty of information about quenching.

  • would you be able to make a Damascus pattern with a modern steel and maintain its performance?

  • @Proteus3000 Sure...within limits. The truth is that a well made, properly heat-treated sword will do the job when forged from any of a wide variety of steels. People fixate on the type of steel when in actuality the way it's made is far more important. Every steel has limitations. Some are more brittle, some are more flexible, some are more shock resistant. A bad weld could compromise a Damascus blade. But if everything's forged right, it should perform fine.

  • do you also make euro swords?

  • @Proteus3000 No, I never have. That's one of those things on my long, long, long when-I-get-around to-it list!

  • Is the metal already folded, or is it not folded?

  • @TheGavinch This video is only intended to demonstrate the forging of the blade itself, so it's not folded. In my tamahagane video I talk a bit about folding, but eventually I'm going to devote another whole video to forge welding, as that's really a completely different process.

  • is W2 steel stronger than tamahagane?

  • @BLeSSeDoGkUSH420 Yes. It contains a little bit of vanadium, which makes it a bit harder. Because modern steels are homogeneous, they're marginally less likely to split open on a bad weld. The main advantage of tamahagane is esthetic: it just looks more interesting than modern steels like W2.

  • I don't know anything about metal, but I can tell you are not only a great artist but very proicient in this craft. Some people are simply ignorant; I am surprised they can even write to post anything here.

    What would be a good start for someone interested in the topic. I have looked for metal arts and such in colleges around my area( Chicago) but no luck. How do you construct your forge, or where do you find access to source of energy.

    Your katanas are simply gorgeous. These are museum like!

  • @outuwana Don Fogg's website (and its forum) has great resources for anybody interested in learning about the field, including info on making propane forges and things of that nature. Otherwise, I'd recommend reading books and buying videos. There are several good books about bladesmithing including those by Hrisoulas, Goddard and Fowler. If you're interested in Japanese swords, my video series is a good place to start. Also a book, "The Craft of the Japanese Sword" by Yoshihara and Kapp.,

  • @slappybuckshot Thank you for your reply. I really appreciate you take the time to reply with so many hits. I checked out the Craft of teh Japanese sword, and I devouring it. I am reading fogg's site which I got from an interview of yours somewhere in the net, where you mentioned it, and for sure you will hear from me when I am ready for your videos. I am a photographer, and I think you did great with teh video production department.

    How about forges, do you recomend propane or coal for swords?

  • How long is the average process of forging one of these?

  • @HairofSteel555 The forging process itself for a monosteel blade like this is about five hours, give or take. It's the grinding, filing, heat treating, and polishing that take a long time. Also, if you make a traditional blade from tamahagane (not shown in this video), the foundation forging of the steel billet takes me about three times as long as does the forging of the blade.

  • Could you use a leaf spring from a car suspension to make a katana?

  • @Cokecanninja Sure. Bear in mind that leaf springs can be made from a variety of steels. But if you heat treat leaf springs properly (and you happen to have the right kind of steel), you can make a nice blade.

  • how much? id buy one.

  • He should engraved his name at sword.

  • Isn't the song the same as the ninjump background?

  • why do you have water on your anvil ?

  • @hanzithaking It vaporizes explosively, blowing off much of the fire scale that forms on the steel. This keep the steel smoother, resulting in fewer dings and depressions in the forged blade so you can forge closer to your final dimensions.

  • @slappybuckshot ok thank you so much for the feedback i have just finished my blade and there was some holes or dings on it that i had to grind down but now i dont have to or atleast not so much.

  • what is your favorite sword to make?

  • @mattnjaqui I guess the most satisfying blades for me would be shinogi-zukuri katanas forged from my own tamahagane. With all the smelting, folding, and forge-welding involved, that kind of blade is WAY more complex to make than the modern steel blade shown in this video. But on the other hand, sometimes it's nice to just make a simple hirazukuri tanto where you can relax and take chances without worrying that one mistake will torpedo huge amounts of hard work.

  • @grandmastermalav

    Though katana did traditionally have folded steel blades, this process is no longer needed because the quality of modern steel is far superior. Folding only helped take out most of the impurities in the steel and leaves a patern. It does not however make a katana tougher, sharper or more durable. That's what differentially hardening does.

  • Why didn't he fold the steel?

  • i want one D:

  • I tried to make one. But then I realized I was using the wrong type of metal to begin with.

  • THE MOST AWESOME VIDEO ON THE INTERNET!!!!

  • Why does everyone think that because its curved its a katana. Watch and learn

  • id like to really learn how to become a blacksmith, but for leisure though. But i dont know where to learn though :(

  • What exactly is lamination, and what is the process used? I can't seem to google any information on this.

  • @TheKingdomofErnor Traditionally Japanese smiths form the blade from a billet or "blank" that's typically made up of a skin formed from high carbon steel and a core made from lower carbon steel. Forge welding those layers together is known as "lamination." There were many lamination methods, including "san-mai" in which a sandwich of three pieces (medium carbon "bread" and high carbon "meat") and kobuse which is more like a hotdog with the bun being high carbon and the dog being lower carbon.

  • @TheKingdomofErnor Traditionally Japanese smiths form the blade from a billet or "blank" that's typically made up of a skin formed from high carbon steel and a core made from lower carbon steel. Forge welding those layers together is known as "lamination." There were many lamination methods, including "san-mai" in which a sandwich of three pieces (medium carbon "bread" and high carbon "meat") and kobuse which is more like a hotdog with the bun being high carbon and the dog being lower carbon.

  • @slappybuckshot Thanks :D. I've seen this in a few videos, but I wasn't sure if it was the lamination process, since they sorta just showed it without any explanation and then hastily went on to the part they all love, the hamon.

  • @TheKingdomofErnor Incidentally there's often confusion about the difference between the process of folding and forge-welding -- which is how the steel is made from the raw tamahagane -- and the lamination process, which comes later in the forging. They're both forge welding processes, but they have totally different purposes. The former is for making the steel, and the latter is for forming the billet or blank from which the blade is forged.

  • @slappybuckshot Thanks for the information :3.

  • What grades of stones are used and where do you find them? I understand they are expensive.

  • @DeathDealer2469 There are a whole bunch of diffferent stones that are used, depending on the situation. The foundation stones (arato, binsui and kaisei) are not super expensive (under $100 apiece). It's the natural stones used for traditional finish polishing that cost a mint (and the best ones can't be bought here at all). I use modern abrasives for the final stages of the polish. That gives a different appearance from traditional stones, but costs a lot less and goes a bit faster.

  • Wow, very amazing! This beats the hell out of my hammering of nail into small blades via common hammer and wimpy blow torch!

  • This video wins simply because of the detailed description of the geometry of the blade. Every other katana forging video goes 'lololol blade is forged by Japanese mageeck'.

  • i want to make a katana as a display, this will kinda help

  • @Pikaqiu That's semi-correct. In a traditionally made blade, there is a core of lower carbon steel (not iron, just lower carbon steel) around which harder steel is jacketed. But this video was intended solely to demonstrate how to forge and heat treat a blade using modern steel. The homogeneity and strength of modern steel makes it unnecessary to use a softer core. The shaping and heat treating are more or less identical to those used in traditional blades. But the steel is different.

  • i can make the blade. not sure of the hilt. i'm 12 years old

  • How much would all of the materials cost, where would a safe place to forge be located, where can I find a tutor, and do you think a 14-year-old California boy can forge a katana like that? *I must learn to do this.

  • @YoshiFue The materials aren't that expensive. But the equipment can run quite a bit. Forging is safest outside (so you won't get poisoned by carbon monoxide). There are quite a few good knifemakers around, some of whom can be persuaded to teach. As to whether a 14 year old can do it...well, you can start now and someday you'll be good. It's pretty much like learning to play an instrument or learning to play basketball. Nobody turns into Kobe Bryant overnight.

  • @slappybuckshot so any suggestions on where to order small amounts of bar stock?

  • @godzilla74114 Admiral Steel is one on-line source that a lot of bladesmiths use. Also there are several knifemaker supply places that carry bar stock, including Texas Knifemakers Supply, K&G, etc. There are several on-line suppliers like OnlineMetals that carry drill rod, too, which can be used for forging.

  • @slappybuckshot thanks for the info. :)

  • @godzilla74114 Admiral Steel is one on-line source that a lot of bladesmiths use. Also there are several knifemaker supply places that carry bar stock, including Texas Knifemakers Supply, K&G, etc. There are several on-line suppliers like OnlineMetals that carry drill rod, too, which can be used for forging.

  • @YoshiFue

    There are community colleges that have blacksmith courses. When your old enough, take a class. It will get your feet wet and your hands dirty. It give you something a video will not teach, experience. I bet the DVD set is a nice watch though.

  • @YoshiFue you dont need an anvil either all you need is an i beam or inch thick steel plate on top of a log thats all i use and i can make some real good stuff and im 3 years older than you

  • I want one of these soooooo bad!!! I NEED ONE!!!! (donations accepted! Email me at stupidman-1999@hotmail.com!!!)

  • there is a step missing. i dont see the folding of the steel to give the sword more layers and strenth. or ur just forging this sword for show

  • @BlueZeroRedFalcon it's a western version XD so it's gonna be very weak

  • @BlueZeroRedFalcon Folding was done to process the carbon content of the blade, not to give the blade greater strength. You don't need to fold the steel if you have high quality steel.

  • @BlueZeroRedFalcon

    Folding was done to homogenize the poor property iron found in old japan. He used W2 steel which is already enriched and is a modern steel, fold modern steel is a waste of time. Folding does not make the sword stronger if the steel is already high grade.

  • i want so hard katana

  • umm oil works better for when you hardening it.

  • @Mhogsett7 Ummm, no.

  • @slappybuckshot LOL Walter =D. You said it much more politely than I might have!

  • @slappybuckshot why do people keep using oil if thats not as good? i get why water is usualy better but what is the advantage of oil?

  • @Mhogsett7 I have but one thing to say to you; Are you a professional blacksmith? No, you say? Didn't think so.

  • @Mhogsett7 wont the oil just burn the sword making the metal melt instead of making the sword better?

  • @Mhogsett7 Oil doesn't cool fast enough for this type of blade/steel, you also want the edge to cool very fast to cause the curvature of the blade.

  • Beautiful work and I'm glad they left the furniture off the blade, but that dude really should wear hearing protection!

  • Woah...

  • Blacksmithing will be an incredibly valuable skill after the coming collapse.

  • How well does W2 hold up and keep for martial artists.

  • @dogongood It's great stuff. It's got excellent edge-holding properties -- probably as good as or better than anything that's commonly used for martial arts blades.

  • @slappybuckshot Thanks for the info.!

  • @slappybuckshot could i use 1095 ?

  • @maarhoefe Sure. 1095 is a relatively close cousin to W2.

  • @slappybuckshot So it keeps it's edge, but does it keep it's structure? How much can it withstand? I want to be sure it won't snap like a twig the first time it meets something relatively hard.

  • @purplemon739 With pretty much any steel, the question is whether it's properly heat treated for the job at hand. If you heat treat W2 or 1095 correctly, you'll have a very tough steel. I've cut tons of hard, thick, heavy bamboo with W2 and never had any problems. But, like I say, it's not really the steel...it's the way that the smith handles the steel that's most critical.

  • @slappybuckshot Which makes perfect sense. Crappy smith = crappier blade. Thanks!

  • @slappybuckshot So it keeps its edge, but does it keep its structure? How much can it withstand? I want to be sure it won't snap like a twig the first time it meets something relatively hard.

  • Where i can get a forge xD ???

  • @jumperabg There are a number of blacksmith's suppy companies that sell propane forges. Or you can make your own. (The one shown in this video is homemade.) Search the web and you'll find a number of good designs. Don Fogg's web site is a great place to start.

  • @slappybuckshot ok i will make one xD

  • can you ever get rid of 100% of the impurity? and if u can would it be an awsome blade, or u'll for some reason need some impure stuff?

  • @Jaconator23 Short answer....no. There will always be impurities. In a blade like the one in this video, you're stuck with whatever the mill put in the steel. When you make your own steel (as I do in one of my other videos), it's a whole different story. The impurities are actually part of what makes the steel interesting.

  • Is that oil on the anvil??

  • @86mountainman It's water. When you hammer the hot steel on the water, the water turns to steam, explosively blowsing the fire scale off of the blade, leaving a cleaner surface.

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