1995 Suzuki DS80 Rebuild

[AvEnTuReRoo1]

eso es querer una moto

[h4l0Pwn]

How much did all of that cost you?

[CDN160]

DS 80's are verry good, and reliable little bikes, thats what i learned on, I got a 1992 for xmas, It wish I never sold it, cool rebild, I didn't think you could be a FMF pipe for a DS, cool video bud, If I see a DS around here for cheap I might buy It up just to cruse around on

[MegaRackboy]

a please get back in touch with me and tell me

[MegaRackboy]

a where did you get the fatty from

[tonythedarkshooter1]

@TheAlexManVideos could you possibly tell me where you purchased both your fmf fatty pipe and powercore 2 silencer because i cant seem to find either one that fits my bike thats exactly as yours.

[BikezMirraCo12]

Is it for sale?

[Dairyair21]

@theonetheycallsusuki actually I just redid the top end on my YZ 80 with a new wiseco piston and rings and now I have a new project which also needs top end is a kx80 so I've pulled many top ends I also did the top end a shit load on my Kdx 80 and a klx110? Get a good bike like a yamaHA, HA as in "HA I BEAT YOU!" cause yamahas are faster them kawasucki only reason I have 2 Kawasaki is because I got the Kdx for $50 and the Kx for free

[TheOneTheyCallSuzuki]

@Dairyair21 I'm a PITBIKER ( A open cradled frame, 4-stroke air cooled engine with a rear rim maximum of 12'' ) at heart! I love my KLX and it's my favorite bike out of the ones I own. I have a '91 YZ 125 and I just keep it around as a spare bike, as my 2002 KX 125 is getting a Wiesco .80 over top end and crank, and a complete run though. Anyway, you can't compare yourself to me. I ride small-bore 4-strokes and you ride 2-strokes, and that's fine. I'm not a pussy, I have different tastes thanyou

[pab338]

where did u find all your parts i cant find any and i have a 1995 ds 80

[LetsGriefTogether]

@TheAlexManVideos For your FMF exhaust, fatty pipe and Powercore 2 it looks like, where did you find it? On the site i see rm80 but im pretty sure that wont fit. i have a 1998.

[The2012waiting]

Did u pre soak those clutch plates before u installed them?

[MegaRackboy]

A where did you get the fatty pipe and silencer from

[MegaRackboy]

Where did you get your fmf fatty pipe from and the silencer

[Dairyair21]

Why did you waste the money for an fmf for that shitty bike I have an fmf on my yz80 but for a ds 80 they suck

[LordFabs]

@Dairyair21 Lol, you're comparing a liquid cooled bike to an air-cooled bike of the same size, and saying that its not worth tuning one of them? In that case, any custom exhaust on a yz80 is a waste of money when you can get an IT175.

[TheOneTheyCallSuzuki]

@Dairyair21 Dude you're a fucking twat, seriously. TAMV clearly rides PITBIKES, and his 108 ( Maybe an 88 now? ) Z50 could give your clapped out pile of shit YZ a run for its God damned money. You're seriously comparing an ( outdated ) 2-stroke liquid cooled motocross bike a machine intended for a 5yr - 8yr old kid. You've probably never pulled a top end in your life and know nothing. No bike '' sucks, '' they just carry different characteristics. I could teach you a few things on my KLX 110.

[raptorandblaster]

is this the same motor as the jr 80? and what kind of oil injection block off kit do you have? also where did u get the parts thamk you

[connorfarr1500]

its like christmas with all those parts turning up lol. nice job!

[xXMannekiiniXx]

suzuki pv has allmoust same engine (:

[Mr3Wheller]

whats the difference between a air cooled rm 80 and a ds 80?

[ishysweetboy]

@Mr3Wheller th rm80 has a other looking cylinder but it fits the ds engine but then you need the rm80 crankshaft :)

[dirtbikes2468]

I need a jet kit for the jr 80 its the same engine and i want the same exhaust as you can you tell me what jets i should get and the website. A video on tunnig the carb and how to jet it would be greatly appreciate if possible. Thank you so much for your time :)

[guccimelvin]

I have the same DS. And I envy you! haha

[TheMega9700]

piston looked a bit lose in it then.

[cyz119]

very nice !

[andersstrande]

Cool video



[davidburchfield181]

im not telling u what to do but ur not suposed to touch the clutch plates without rubber gloves on

[orlando2752]

Where did you get the fmf exhaust system.

[pumpkinman47]

@orlando2752 motorcycle superstore JR80



[shortschoolbus004]

where did u get the pipe? ebay doesnt have any

[armystrong13298]

I'm thinking about buying a DS 80 r they good should I get it o ya and nothing ring with it

[insanelunatic87]

omg there's a fmf pipe for this bike!!

[alidon67]

Hey man :D Nice vid ;) and a really nice machine, i got one my self, and i have to rebuild it too ;)

[garciaweb]

Full!

[TheMotocycleRestorer]

very nice vid

[DrewZzie1]

how much did it all cost done rebuilt? and how much for fmf pipe muffler and exhaust?

[HitmarkerPro]

I have a 98 and they are so hard to find parts that fit

[ghrimdemom]

arnt u a bit old for a ds80

[alidon67]

@ghrimdemom you are never to old for a Ds 80 man ;) they rocks !! :P

[velvetrider491]

were did u get the fmf exhaust for the ds80

[The44kxrider]

is that the same exhaust of a jr 80 ?

[justinchaffin1013]

do u think u could race this bike ima get a 2001 ds80 to do a little raceing on

[johnnyt1998]

were did you get the kik strarter i need a new one for myne and how do you build the bike cus i have one ds 80 1996

[killerkork]

Whats up, great vids and great job on the bike!

what FMF pipe & silencer did you use? I would like to put on of those on my 79 ds80

LOVE THE DS80 LINE, VERY QUALITY BIKE!!!

[massey9123]

Hey man, ive got the same model bike.

Can you link me on ebay the exhaust you got?

[thekawisakiracer3]

hay where did you order your parts

[justinchaffin1013]

how much was the exaust stuff all togehter

[Laxbro37]

Hey at 2;32 that bolt is it supposed to be loose once you tighten the springs?

Please respond!!!

[SuperMarines10]

How does the clutch work? Is installing the ebc clutch plates and spring? I have my motor torn apart any way.

[ohcanadaman1]

did u jet the carb with those fmf pipes???

[sweetvid345]

aren't you ssupposed to soak to clutch fiber plates in oil over night?

[motomanjf]

Alex I love all your videos i have a ds80 respond for more info your awesome

[TheChannelTrader]

Where Did you get the plastics From? and where did you get the muffler? I wouldent mind given my suzuki DS a freshin Up!

[green2stroke]

u didnt break it in properly if that was the first start at the end of the vid

[justinchaffin1013]

my friends ds 80 has a problem its blowning white smoke do u know what that is?

[legomaster1113]

Does anyone now the first song?

[ebrobinson45]

hello my name is eric, I just bought a 1985 ds80cc suzuki, do you have any parts or tips? Does it take premix gas or does it mix itself? My email is ebrobinson45@yahoo.com please message me back with any useful information. Thank you, btw I like your videos too.

[Vetunanni21]

Man I love the music setup on this man. I friggin love this video. This is seriously devoting and influencing an extreme encouragement to go for my career goal of being a motorcycle mechanic. I love this. Makes me want a SUZUKI DS80 lol. Used to be a Honda XL80. I'm changing my mind now lol

[coolio8444]

where did you get your parts im about to do the same

[SuperMarines10]

@coolio8444 MOSTLY EBAY I THINK? EBAY HAS A TON OF PARTS SO DOES BIKE BANDIT.

[JACKSVIDO]

geee ive lost count on how many times ive watched this its AWSOME

[Undertaker348]

Im building two ds 80 right now 1 for me and the other for my son, my question is about the fmf exaust, where would one order thoes at I have looked every where, but no luck, 1 bike is a 1994 and the other is a 1978, my motor is almost done with porting done by me but my sons is going to be bone stock, hahah, could you please help me find the exaust?

Thanks

[Laxbro37]

Yes it is a good starter bike. Just you need to take your time using the clutch and make sure your tall enough etc.

[310redline]

is the jr80 fmf pipe the same for the ds80 ?

[Dalabackable]

nice video and bike BTW .. 

[Dalabackable]

I have a moped with exactly the same engine that yours ,exept it's 50cc.. I have plans to sometime put 80cc on it ... but check out my vid when i'm rebuiling it :) The moped is called Suzuki S1 .. :)

[4NICKW]

where did you get that pipe? ive been looking for a pipe for my 1999 ds80 forever and i cant find one... please help

[NnGcorp]

I have a 1999 Suzuki ds80, there nice bikes but the carboraters go bad really fast on them,

[tdsliderkrew]

hey whats the diference between a ds80 and a jr80 what one would be better to do the stuff you did to yours i'm looking to mayb gget 1

[monsterandthor01]

how much did this all cost ??

[jangoreo]

Didnt soak clutch fibers ????

[braaup]

I like these type of videos! You should make more! Love your videos dude! Been subscribed for awhile now! BTW did the pipe and silencer make much of a difference?

[whitebear26]

ALEX you are the MAN..nice work

[HALO3286]

I have a 2000 suzuki ds80 would a jr80 fmf fatty fit on a ds80?

[ohcanadaman1]

i would really like 2 no i might be getting a ds 80 around a 1995 and wonderingif i get a fmf exhaust like u for a 2001 jr80 would it still fit because that the lowest year i can find 1 for a jr80 please get back 2 me

[erox630]

hey can you tell me what that exact same pipe is and where you got it cant find one to fit my ds 80

[erox630]

had to redo my clutch plates too, guy i that had it before me must not of known how to pull in a clutch

[JOCKATEO]

i like old 2 stroke engines so simple to work on as reminds me of my first bike many moons ago yz 50

[Trxman300]

hey where did you get that clutch kit? i cant find one anywhere!

[dhonda200]

what exhaust is that?

[Trxman300]

where did you buy the pipe? i cant find one!

[pumpkinman47]

i have a 1986 SUZUKI DS80 and i was wondering how to clean the magneto because i am not getting a spark to the spark plug.? Also is it easier to run the bike with out the exterior oil tank and how did you do it? And finally where did you get your exhaust because i can't find one for this year but if they are all the same for different years? enough questions ha you could make a video of that.

[TheAtc110rider]

pleeeeeeeassse tell me the songs pleeeeeeeessse...

[machado420cody]

what do you think i should get an 88' ds 80 for 600$ or a 1986 xr 100 for 800$?

[TheAtc110rider]

what are the songs, please awnser

[choppernut883]

Hey man.....good job.....I just got one for free from a guy that took it apart and couldnt get it back together.....I was looking through your comments and didnt see where you got your parts from....if you could let me know that would be great.

[joleenmorganjohn]

Without watching the other vid. looks like you put the piston in backwards. Dont feel bad its a common mistake. Gonna checkout other video. What kind of difference did the fmf pipe make? PS did you have to ajust your jetting with the new pipe?

[pumpkinman47]

where did yoou get all your parts from? i am having trouble finding parts for my 1986 DS80.

[AHMAD8071]

how much it cost???

[AHMAD8071]

bro i have suzuki ds 80 but cant find it spare parts over here can u guide me a bit about it

[xpatxmxracer]

that looks so much easyer to work on my rm 125 is a pain in the ass

[xXxBIGBEAR400xXx]

you can get the pipe and silencer from Dennis-Kirk

[27cboyle]

nice...looks like an easy bike to work on

[oliverrrish]

hey . where have you get the fmf power core pipe and silencer from ?? i also have a suzuki ds 80cc and i have build it from the bottom. and the last thing i need is a fmf pipe and silencer .. :) . thanks .

[gixxxer21mb]

i am looking for the same thing . i found a silencer online but no pipe...... my son has a 2000 ds 80 and that pipe sounds sick. nice job!!!!

[Norgard167]

amazing man

[woods702]

NICE VIDEO

[TheAtc110rider]

please tell me the songs

[fukmerunin11]

whats that song man?

[jaymotocross6]

The song is called "Dropping Out of School" by Brad Sucks

[jefbush11]

hey where did u find an fmf pipe for that bike at? ive been looking all over for one for mine

[TheAtc110rider]

can you please tell me all the songs in this video

[JTrussell63]

wow memories my first bike was a blown up ds 80 when i was 6 years old me n my dad rebuilt her and rode it till i was 8 i wish i coulda had the fmf pipe tho we searched hi n low to find parts let alone preformance ones for that bike thanks for a run through the past alex man

[snowmobilekid99]

any tips for getting the boot from the airbox onto the carb? im having trouble

[TheAlexManVideos]

Take off airbox, install boot to airbox, install airbox and boot onto the carb as a unit. It's nearly impossible to install the boot if the airbox is already in place.

[TheAlexManVideos]

It's possible. Rotary/Wankel engines are 4 strokes but have ports. Granted they don't even have pistons, but hey, it's possible.

[N1XVAN]

yes 1intake 2compression 3ignition-power 4exhaust

[ils360]

is it a 2 cycle or 4????

[TheAlexManVideos]

2 stroke. You can tell by the expansion chamber exhaust and no place for valves.

[ils360]

that is cool i had a 4 stroke with no valves it was an old yamaha GT 80

[TheAlexManVideos]

The GT80 is a 2 stroke. It's a common candidate for YSR50 motor swaps and the crank can be used in a YSR50 to make a stroker.

[ils360]

it is??? i ran it like a 4 stroke for years!!! no oil in the gas and all and it never seezed and never skored the cylinder werd ??

[TheAlexManVideos]

Yeah it's a 2 stroke for sure. It might have been oil injected not premix so you just fill up the oil tank.

[ils360]

that is cool to know thanks to bad i don't have it now

[ils360]

and it had a 4 stroke pipe on it

[TheAlexManVideos]

Not all 2 strokes have an expansion chamber like weedeaters and LawnBoys for example. Expansion chambers make higher horsepower for racing or higher power applications.

[ils360]

nice to know =) thanks =)

[13000rpm342]

the expansion chamber makes more poer by make a tuned back prusure pusing wasted fule wack into the engine

[reptidan97]

@TheAlexManVideos how much u pay 4 da exhaust pipe??

[motabikeboy]

@ils360

no dick head. it had a 2 stroke pipe on it. see the expansion chamber, yeahhh. 2 stroke!! but like he said not all engines have a chamber!!

[ils360]

@motabikeboy

[cfaingnaert]

Were did you get the exhaust system?? I want to rebuild my 1994 DS80 AND I CANT FIND THE PIPE.. THANKS!!!!!!!!!

[MXRider479]

Motorcycle superstore

[minibikerider14]

dude i love ur bike and i have a 1980 suzuki ds80 that im rebuilding might put up a vid tomorrow of it

[bighoghunter101]

great job! Glad to see a great looking ds80 i might get one but just saying one of the pretiiest bike ever!

[Bennen1994]

goood job, how big is the carborettor? and how big is the jet? :)

[TheAlexManVideos]

The carb is a Mikuni 20 or 22mm I think. The main jet is 90 or 95.

[Bennen1994]

okay, thanks! :P

[midhurstmelitia]

torque wrench newb on the head bolts and base

[TheAlexManVideos]

Of course I did all those things. I didn't show every single step of putting the bike together. And the piston clips were a PITA to put in for some reason. I've never had that much trouble. Each one took about 10 minutes.

[midhurstmelitia]

didnt show the piston pin clip being put in did you put them in?

[midhurstmelitia]

hope you soaked those clutch plates in oil overnight before you put them in the bike.

[trx7000]

yo man what is that song?

[dodgechargerking]

I have a 1999 DS80 is it possible to put on a fmf power core 2 silencer or do u have to put on a whole new exhaust system

[TheDirtbiker712]

how did u learn how to rebuild a dirt bike i thought it was so hard how did u learn?

[TheAlexManVideos]

I just did it. There is no other way to explain it.

[MXHondas230]

i love taking apart engines. they've mostly just been lawn mower engines, in fact ive never taken apart a two stroke engine but i know how to..............as a matter of fact ive never taken apart a dirt bike engine, but i may have to once i start working on my four stroke tlr200 project bike.

[140630vk]

please tell me where you got that pipe from i want that for my 1985 ds80

[TheAlexManVideos]

Read the comments.

[TheAlexManVideos]

Very easy, just bolt it on.

[jacob14mtb]

i have a 2001 jr80...very fast for its size but i just need a new piston kit :(

[yamaha04rider]

thats a good video

[1988TS185]

Mad that was the first bike i learned to ride on...

got it for my 5th birth day...

15 years later its good to see some one take the time to give her an overhaul....looks sweet.

[sportsathority1]

what did you do to it to ruin the top end?

[TheAlexManVideos]

After honing the cylinder, I cleaned all of the honing grit out of the cylinder but I didn't clean it out of the ports. As soon as I started the engine, it sucked it all into the cylinder and sanded away at the piston.

[jacob14mtb]

oh my gosh! im afraid that im going to do something like that

[wolfganguspirlas]

wow!!

[leatherface86]

how much was the pipe? and whered you get it from?

[johnathanwagner]

sweet bike : ) and wats The name of the song? Message me back

[TheAlexManVideos]

Thanks. The songs are all free from Creative Commons by a guy named Brad Sucks. The songs are Total Breakdown, Dropping Out of School, and Gasoline. I'm not sure if they are in order though.

[andywilliams67]

hi nice bike how much did it cost

[TheAlexManVideos]

Paid $150 for it. Then about $200 to freshen it up. I think it was worth it.

[MrKep930]

I need the stock muffler off your bike. Do you want to sell it?

[Rebellion1917]

Hi nice bike. Can you tell me is the piston same than in RM 80 -81? Could you also tell me the link where did you get the parts.

[hockeylp87]

yeah, true, i just took apart my gas scooter engine (to practice rebuilding for my honda cr80) and theyre a bitch to put in.

[hockeylp87]

where did u put new wrispin clips in? I dont see where you did it

[TheAlexManVideos]

It's not in the video. They were a pain in the ass to put in. They took about 10 minutes each. Figured the video was better with that left out.

[99yamahablaster]

really? nice little bike btw.

[99yamahablaster]

when u rebuild it again u should make sure that your pistion is at top dead center

[TheAlexManVideos]

It makes no difference, it just makes it easier sometimes.

[xTalkingxMonkeyx]

where did u get the fmf pipe for ur ds80

[TheAlexManVideos]

Buy the JR80 pipe. It fits perfectly.

[devinpooopzz]

you didnt see if there was scrapings stuck to oil in the bore. after a while it would wear out your piston and lose compression

[TheAlexManVideos]

Yes I am well aware. I explained that in my other video.

[TheAlexManVideos]

It´s silicone sealant. I use it to make sure the exhaust goes out the exhaust.