Added: 4 years ago
From: W7ENK
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  • Isn't it bad for the injector pump to run dry like that ?

  • @g7txu Probably.

  • Skip to 3:39 to see it actually start. Save 3 minutes of your life.

  • @bob3006 That's all well and good, but the point of this video is the multiple failed starts, or the repeated cranking, hence the word "crank" in the title!?

    Thank you for wasting 3 minutes of your life by watching the beginning of my video, and for wasting another 1 minute bitching about it. I really appreciate that, and I will treasure your 4 wasted minutes forever! Or about 7 seconds after I press [Post], whichever comes first.

    No promises, though. ;)

  • Is it a 16 piston generator?

  • @Ruffmin92 YEP its a 3516 caterpillar..... i tore one down at work today..... along with a 12 cyl

  • Nice and neat installation. We used the ladder rack too for organizing the wiring (350 MCM for our gen set) and it really tidys things up. By the way, the guy at the end hovering over the running engine is either deaf, or will be if he doesn't wear some ear protection. These things are LOUD!

  • lol the generator is like i dont whant to go to worck today give me 15 more minets lol

  • PPE e.g. ear protection

  • It's like a GIANT BEAST WEAKING UPPPP!!!!! i love IT !!! :D

  • A REEEEEAL BEASTTTTT :D I LIKE IT!!! I WANT IT :D :D

  • Ohhhhhhhhhhhh.WOW :O :O :O DUDE!!!! that's a lot of RAW POWERRRR!!!! :D

  • how much HP????????

  • @fobosq3 About 2,600 I do believe.

  • "ALL THE WAY THRU!" XD

  • "Fire you damn thing" lol

  • I saw some smoke in top !

  • Its not a poor design Caterpillar installed a hand priming pump to prime the fuel filters after matinence.

  • @tomjohn38 Yeah, you'd think that, but no. This one was absent that nifty little feature, it came that way from the Cat Plant.

  • @W7ENK so.... someone never got a short shipped document filled out - nice one ...

  • Why struglling with this thing when you could have a 200MW solar power plant?!

    For those who don't know , SOLAR ENERGY IS FREE ENERGY!

    ...

  • @gabigowriel Uhh... do you know how many acres 200MW of solar would require? I do! I'm a founding member of and sit on the board of directors for a solar non-profit 501(c)3, working to become a 501(c)10, with plans to become a 501(c)8. I know for a fact that with today's technology you can effectively cram in about 100KW per acre. So, you're talking about procuring about 2,000 acres for solar -- at a hospital that has 64 separate buildings across roughly 260 acres. How, exactly, would that fit?

  • @gabigowriel Dumbass...

  • @Szederp idiots like you don't deserve SUN and FREE ENERGY!

    ...

  • @gabigowriel Excuse me?

  • T-Rex took viagras and roaring XD.

  • @ 3:55 seems like the entire room rattled once it got started. Very impressive machines, almost scary to think of 2MW not to mention there are more powerful generators.

  • @jcdebbs Yup, she's a big'un!

  • eiver get storted  not to stot

  • @stuartjackson60 o_O???

  • I used to manufacture and Assemble these at Global Manufacturing in Ladson, SC but the ones we worked on were the ones inside of a tractor trailer box I used to get a big ass smile on my face when we would test one and it would run oh so perfect

  • еееееееееееееееееееееаааааааа

    

  • does the whole machine heat up while cranking? (sorry for my poor english, i'm german ;)

  • @medolin1976 I imagine that it would, at least a little bit.

    And, your English is just fine. :)

  • @W7ENK thank you :)

  • @medolin1976 I was wondering exactly the same thing. There is no problem with your written English!

  • @peteacher52 oh, good to know :) thank you sir

  • kak priekrasno !!!!!!!!!!!!!!!

  • @belzebub929 Uhhh... whut?? o_O

  • @W7ENK He said "How perfect'" in Russian.

  • @TalksWithDirt Ah, thank you. Spelled phonetically rather than in Cyrillic, Google Translate was coming up clueless.

  • Respond to this video... Where's Johan the Sub Chief when you need him? "We keep burning our fuel huh!"

  • @W7ENK

    all !!!!!!11

  • @dylan8495 That's a smaller version of the compressor engine we use to push natural gas down a pipeline and ours runs on natural gas so ether will not work.

    This one sounds like its a diesel so maybe ours sounds like a drill trying to start and the starter also runs on natural gas. Its like a impact ratchet but for starting the engine.

  • y it take such a long to fire up this babe??? may be the fuel lines were empty & it needed some primer

  • use some ether that works every time!!!!

    

  • that thing is a monster!!!!! holy shit

  • whats that thing consume in fuel 5 gallon an hour ?,at 1/4 load

  • @idontcare80 I think there's something wrong with your calculation. This is a ~2500hp Cat 3516 diesel engine driving an electric generator motor rated at 2000KW at 480VAC 3-phase, 60Hz. Check your numbers again.

  • Мда....заводится хреново...в россии зимой вообще бы не завели.

  • @pashok200 Whoa! o_O

  • wut starter motor does this use

  • lmfao. hope it's not an emergency generator

  • This is probably a gs generator and not diesel so if you think starting one is like turning a big key then think again. Thats why LPG cars need to start up on petrol first. A) it's inefficient and B) what you see before you

  • @CodfishCatfish Ummm... no. It's a diesel.

  • @W7ENK Fair enough. I used to build generators for a company called Stephill generators in the UK but nothing on the scale of this. It's an awesome engine I am very impressed. Does this have a decompression valve or is it straight combustion???

  • I have also encountered amazing foul ups straight from the factory. Am also amazed the factory will sign off on what is clearly a poor engineering decision

  • it's gonna suck all the juice from batteries before starting

  • it's a 3516, there is a hand priming pump on the filter housing. dummies.....

  • Wow, I would love to see one of those things in person get started.

  • did you pull of starter...?

  • Nice !  :-)))

  • im guessing there testing the overcrank? and it probably uses 4 8d batterys

  • REV IT :D

  • W7ENK I think it's time to give up your argument and just admit that things could have been done a bit differently to make it start up easier. Come on dude.

  • if it doesn't start the second or third time why try to force it, I work on ships and we would never force any equipment like so... it it doesn't start easy than there is an obvious problem as shown in your "infamous description"

  • after all that trying to get her started. i was waiting for a boom as she blew a piston ring or something lol

  • Time mark 3:47. If I am not mistaken one of the guys say "goddamn c'mon!" and she fires up. I can't count the number of time I have yelled at a peice of equipment, then it works fine. Well not all the time ha!

  • At least I know one thing for sure. Oil was well primed before the big start.

    All designs has flaws and definitely the fuel filter position was one of them.

  • hey now you can't grow marijuana without priming the engine first!

  • easy way to clear the air out of the injectors disconnect the return line then using the priming pump, pump until fuel starts pissing out of return reconnect line

  • 0.00 - 3.50: Ithinkican ithinkican ithinkican...

    3.50 - 4.37: IknewicouldrrrRRRRUHUHUUUAAAAA­AARRRRRRRRR

  • So if there was a power black out where does the power come from to turn the starter motor on this huge genny?

  • @TheToddy30 Two pair of 8d batteries.

  • @W7ENK Great, I was just about to ask the same question. I love anything diesel like that. It's extremely loud! I must go and google for the type of battery to see what it is.

  • @W7ENK Damn near flattened them too with all that cranking. Takes about 1300 CCA for these to start. sounds like one cylinder fires way before the other 11. START DAMN YOU!!!

  • @Drafty01 the other *15 of them. ;)

  • @W7ENK That's right, it's a 3516! I have a 3512 in my head at the moment... One of our client's gensets - I work for the New Zealand CAT dealer BTW.

  • @TheToddy30 the starter moter runs off 24 volts dc coming from the battery. The generator is paralled to the power grid so it is ready to run in case of a blackout.

  • @TheToddy30

    pedal power :D

  • Is old shit

  • I would not get a lawn mower looked at by these guys,

  • That's the way I wake up each morning. Lots of cranking, a few farts and coughs, some black smoke, then I'm good for the whole day.

  • @kimmer6 LOL

  • Why i love EMD.

  • So cat doesnt even use a hand primer pathetic.

  • just the sound of that machine running gives me goosebumps!

  • that sound is awesome!!

  • dear customer- we were able to get your gen-set successfully serviced for the first time, however we wore out the starter motors trying to get it primed. please see addendum for replacement of burned up starter motors!

    (hey guys, prime the fuel filter next time you spin one on and it wont be so hard to start)

  • @milidude Need I remind yet again...

    ***PLEASE READ FULL DESCRIPTION BEFORE COMMENTING***

    Thank you very nice.

  • @W7ENK it was meant as a joke. i understand the fuel filter was impossible to get to and prime. perhaps you should recommend to your customer to relocate the fuel filter so it is easier to service as well as being able to prime(fill it with fuel) it before installation. good luck.

  • @W7ENK there is a primer mounted above the five horizontal fuel filters. I test generators for a company that builds generators and I have ran several of these 69 liter 2 MW cats. If you crack the bolt loose on the bottom left of the primer and prime until you get pure fuel coming out of that plug she will fire right up and if it doesn't run out of fuel you will never need to prime it again.

  • @milidude REMOVE ITS AIR LOCK

  • Order 2 new starters to keep on hand

  • This thing has enough torque to lift the earth.

  • We have liftoff?

  • I love your videos! Do you know anyone who needs help with their handwriting? Just google "Chrissy Handwriting" and go to the videos page. Every letter of the alphabet is demonstrated on my channel. Thanks for friending me!

  • what if this genset was used for back up power for cooling nuclear reactors, oh god it can be another chernobyl or may be Fukushima 1,2,3, 4,5,6. LOL

  • @amit79ful That's why we do annual PMs on these machines, start/run them once a month, and load test them once per year. Apparently, they don't do that at nuke plants? o_O

  • @W7ENK i was kidding, ur PM proves good preparedness, however CATs are good gensets, back home in my country India, CAT is now emerging as big competition to home grown (read govt. supported) earthmoving and power generation equipment industries.

  • @W7ENK fuku had its back up gensets stored underground. ( flooded . a design fault sadly)

  • @yamahonkawazuki From reports initially in MSM shortly after the Fukushima disaster started, I read that their records indicated they hadn't been serviced or even fired up in over a year. Bad maintenance practices, too. All around bad deal!

  • @W7ENK aye. the gen room was underground. and flooded. the earthquake, the flood from tsunami etc was a recipe for disaster. evrythign together = a mess for the japanese people :"(

  • @W7ENK for that some one should get their nuts ripped off, I work in a hospital with 4 x 11kv 1.25MVA sets and we will be testing them monthly

  • @yamahonkawazuki Don't be fooled by rumours of Japanese technological know how. Mostly they are mindless drones. I worked for a big global Japanese company for seven years.

  • @Nomoreidsleft as have i. in one way shape or form. as far as fukushima goes. im just guessing that it was bad design all around. room being underground PLUS hte tsunami plus the quake etc. = the perfect storm if you will. if it HAD to be underground, should have been somehow waterproofed

  • What about the hand prime pump on the secondary fuel filter??

  • @MrJakethemegasnake Apparently, this model did not have such a device.

  • @W7ENK Fair enough. Maybe it had an electronic primer, coz the C27 and C32 engines in the F series off highway trucks have them, i do realise this isn't an OHT LOL. That's really weird not having a primer pump, Coz i'm guessing that's a 3516 B series engine. They could always call up CAT and get them to jump on SIS and get a new secondary filter base to accommodate the hand primer. Or they could have cracked off the return line from the block and bled it up that way??

  • Hard engine to start.. ;o

  • What is the fuel rate for a generator like this? At what load is it most efficient?

    

  • i think that if i was a patient in a hospital, with this generator , i would be dead , before the generator kicked in , adios!!!!!!!! amicos.!!!!!!!!!!!

  • Wow, what a noise! :-D

  • how did they get it in there?

  • @redreaper2020 They lowered in into the tunnel, moved it into place, and built the room around it.

  • wow..troubleshooting skills aren't at a premium at this place

    

  • so yea. glow plugs on big diesel engines take a wile to warm up... lol

  • It's a good thing this engine wasn't needed in any kind of an emergency. Things would have been pretty crazy if that power was needed. Things like this should always be looked over by the hands on maintenance techs , the guys with practical experience in how stuff should work.

  • SO WHAT!!!!!!!!!!!!!!!

  • You need some Wynns , Start You Bastard.

  • Diesel with air in injection line can be really pain in the butt... ...but when it eventually starts, the sound itself cures patients :)

  • Diesel with air in injection line can be really pain in the butt...

  • MORE POWER IGORRRR!!!

  • Is this the D399?

  • @saradawn6 Cat 3516, I believe.

  • thats gotta be a big hospital for that generator, what hospital?

  • @nodmessenger It's a medical university in Portland, OR. And, this is one of 4 - the other three are in a separate room across the plant.

  • Let her run for awhile, she'll break in, after all it's her first time, lol.

  • ho many HP???

  • BRANIF PERU SAC 

  • W7ENK: Don't Let all the rude comments bother you. I've been in the same boat with one similar to it. Yes it is disgusting when they mount the filters horizontally.(Slap the guy in the mouth that did it) LOL.. Felt like pulling ALL my hair out starting it. but it finally took off. No damage to the starter and absolutley no starting fluid like others said to use that posted on here. They can't figure out that ether can cause SEVERE damage to them eventually.. Great Job!!

  • @9020powrmax actually, Engineers that make a Bad Design should be beaten over the head with their bad designs.

  • at 2:00 min, a pacient already died!!!

  • Spray either in it! Thats what my boss would say lol.

  • diesel standing in the lines, by a backup system? i even drain my bike when i know that i dont drive the next 8 weeks! a Lanz Bulldog will never have problems to start with old diesel, its one zyl with a hell of compression. but standing diesel? for the first or emergency start, it need to come in direct to the cyl. air in the fuel filter! man, dont you fill the filter before you replace it?
  • I find the comments on this video amazing. It seems to me they had just finished doing maintenance on the engine. You know .... they replaced the fuel filter. This allowed air into the lines. The engine will not run with air in the lines. They said there was no way to bleed the lines. I bet they know what they are talking about. After this start there would be fuel in the lines. On the next and following starts the engine would start normally. Think People!!!

  • @TeslaMe2 there s a hand operated pump to get the pressure back and the air out after opening an outlet ... if it s covered with oil/fuel (and closed again) you will first try to start ... for a backup system which is normally not running you have to check daily that there´s no air or dust in the systems fuel lines ... I don t think the crew is bad - they re just showing a weak system!

  • Life support will resume shortly. In the meantime, please enjoy the sound of cows being slaughtered.

  • What a hunk of crap.

  • my 30 years old tank needs 30 sec to start after 8 weeks standing.

    v 10 diesel with 37,4 l.

    it burns everything, even piss.

    cat! what is cat when you can buy an germ engiene?

  • @1974motorhead indeed they should better order two Leopard 2 diesel engines MB 873-Ka 501 or MB 838 CaM500 from Daimler Benz (Leopard 1 bit cheaper) they will always start immediately after the mystic words: "Auspuff - Kette - Frei!!!"  are spoken ;)

  • The oil is broken

  • for optimists the video is beginning at 2:50

  • Man you cant tell me that this engine had no bleed capability. I look after two eight cyl versions of these with Duplex filter systems and have never had a problem with the bleed. Try clamping the return next time and when it fires remove the clamp quickly. Those injectors need fuel for lube also so you need to keep fuel in the heads for start up.

  • garbage

  • In my former company we used to put a secondary fuel line with a manual pump for priming engines either if not built-in by the manufacturer. Just because if you have a 4-gallons fuel filter complex you seriously risk to blow starting motors and batteries

  • Did y'all have electric starters or air?

  • hahaha that would be awesome if someone put that in a smart car some how

  • you said ne what y not start y

  • All the talk about reading the description, but maybe the description is not accurate. Seems illogical that anything would be designed in such a way to be this difficult. I am no expert, but it seems like there must be an easier way.

  • Clearly it's not too much cranking because the cranking speed is the same at the beginning of the video as it is at the end. Usually when things are over cranked, the batteries tend to go flat

  • Im just wondering...did you ever think about trying to start the engine with Ether (starting fluid)? I work for a Cat dealer and if we can't get a engine started after a few tries we just shoot some Ether to it. It'll run on the Ether until it sucks the fuel to the cylinders.

  • I have 3 3516's running on lfg and have 80,000 hr on them and the starters get 10 times the thrashing the ones in this video have and they are the same ones the engines came with.. You have no clue about big bore engines and how it is to start one.. How many times in a week do you start your car? Maybe you should replace your starters once a week ?

  • @W7ENK my comment is directed at the people who think this is to much on the starters for a industrial engine.. They have no clue...

  • @CATlfg1 That seems highly unlikely, that after 80,000 hours your still running the original starter....not saying its impossible but I would be shocked if it were true, if so I need to find out where you get your starters from.

  • @kenneth0211 Not really, With CAT 3500 and 3600 series engines running on NG or LFG or even Digester gas the "starters" take far more of a beating then what is in this video.. Ask any plant operator that run big bore engines. CAT, Jenbacher,Waukesha.. They will all tell you the same thing. 90% of bigger engines have a "over crank shutdown" and will not let you burn the starters up.. As far as the starters I am running, They are CAT ( built by someone else I'm sure) and crank just fine!!!!

  • if i was in this hospital undergoing an operation, i would definitly not like to be reliant on this generator to give power to the equipment that would be keeping me alive, this seems like bad bad maintanence to me,

  • People make mistakes and none of us know it all.CAT is one of the finest engines in the world, bar none.

  • -sigh- I remember a tractor I had that was like this engine.. The engineers must have had a group meeting and plotted how to make my life difficult. In the end they decided "Hay!! Lets put the fuel filter on tip of the engine and face it upside down!" How long did it take you to get it going? everyone else that is crabbing can go pound sand, clearly they never worked on diesels before! Some times you just have to work through it! There are times no amount of priming will help you!

  • Cat's suck these days...no provision for priming the fuel system after filter change??? WTF???! The old D-349s had a hand pump for doing just that, but I'm sure management at Cat felt that was too expensive. Cat 3500s are junk, anyway.

  • I found a cat generator at an abandoned hospital. We tried to start it, but couldn't figure it out due to time constraints, and not really knowing what we were doing. I'm in love with this thing and want to give it one last hurrah before it gets sold for scrap or parts. The batteries seem a bit low (30v IIRC), but we couldn't get anything to happen. It is 8 cylinders, has two turbos, and I didn't see a radiator near it. Any advice for starting it?

  • @cyrex686

    On each side there is something that looks like it would be a starter motor, they have thick cables running to a battery pack.

  • i would not let u guys service my engines unless u bring new starter motors with u

  • New Cat 3512s and 3516s suck. They were designed by management, due to Big Strike at Cat. The D-series engines were MUCH better machines than these junkers.

  • Stale fuel?

  • These guy's move very fast...

  • We have 3512 1500KW as prime power for our 200 acre sand/gravel and blacktop yard. Sounds just like home! Ours is the same as to difficult to start with air in the system. Our unit runs 8-12 hours a day during yearly production. This unit run 2 starters, and are very inexpensive compared to what whole does in yearly output.

  • Comment removed

  • shouldn't there be a hand pump and bleed screw on the filter housing to prime the filter? there is on mine.

  • as far as medical equipment in operating rooms i would think that in a modern hospital that equipment would be powered via ups systems that is uniterruptedpowersupllies that instently swiitch to battery power that is good for 30 minutes or more so there is plenty of time for the emergency generators to come on line and from there to power everything and recharge the ups batteries

  • kinda scary when you think this is a hospitals main backup generator

  • @MF11283 Umm, no. It's not the main backup generator. It's a backup to a set of 3 x 1.75MW generators that serve as the backup to the hospital. This was the first start after it's first annual PM on this engine. Did you even bother reading the description?

  • @W7ENK u r right reading things before passing a judgement.

  • @MF11283 not really, obviously they did not know what they were doing when they serviced the unit.........

  • @MF11283 Pressure bleed the damn thing before you try to start it rookie!

  • @MF11283 Waah Waah Waaaaaah!!! EPIC FAILURE!!! PHAHAHAHAHAHAHAHAAHAHAHAHAHAHA­!

  • SAFETY PAYS

  • Percussive Maintenance

  • It's a stinky diesel!

  • ohh poor little starter