Cool video I got to do mine soon. Question: does anyone know where to get the isometric exploded views of the clutch assembly? Unit666industires Are you from Columbia? Just asking becaue your accent sounds like my buddy from Columbia. My clutch is completely out of adjustment at both ends and it delays engagment off the start. Iv'e been told my basket may be the culprate since my clutch isn't slipping. I was told to remove the basket and bring it into the shop for inspection.
can anyone here give me advice on how i can fix my loose clutch lever? i just put in a new clutch pack, but now the clutch lever is too tightttt infact way too tight to the point where when i pull it in it gets stuck to the left handle bar and i actually have to use my finger tips to push it outtt. i read some comments on couple of forums and loosened the screw that sits on the clutch lever, but that made it way too loosse. i checke the cable, nothing wrong there. thanksss.
@GenerationTibet2009 did you re adjust the SCREW,ADJUST NUT by the lever? it take a little of play here and there, i got the same issue when i change my cable clutch.
Hai, unit. thanks again. i finally removed the whole clutch plates and was able to put in the new clutch plates that is Barnett Kevlar Plates. However, whenever I put turn the bike on and then squeeze in the clutch lever to put it into first gear the bike just shuts off. Any more tips for a novice rider? I will really appreciate any advice and thank you so much on your last advice. Thumbs up!
@GenerationTibet2009 that happens to me, set the clutch to the proper tension. also that happens to me at cold weather and when i dont use the bike for weeks. I dont know why, but after a while it will be normal.
good luck.
PS: i powder coated the engine cover to flat black.. i will post a video later on when finish with everything.
thanks for the instructional video. but i can't seem to remove the rod out of the clutch housing box and then the clutch housing cover won't come off easy on my bike. do you have any advice on how to remove those after you have removed the screws? thank you
A fresh clutch pack will chatter and grab until it wears in, just make sure your engagement is correct and it should be okay. Good instructional video. 8/10*
Thanks for the response.
DRZME400 2 months ago
BTW did you repalce your gasket? I seen the LockTite but you said you didn't use it.
DRZME400 2 months ago
@DRZME400 they told me to get a new gasket, but i didnt change it didnt look bad. so far its holding good.
636industriescorp 2 months ago
Cool video I got to do mine soon. Question: does anyone know where to get the isometric exploded views of the clutch assembly? Unit666industires Are you from Columbia? Just asking becaue your accent sounds like my buddy from Columbia. My clutch is completely out of adjustment at both ends and it delays engagment off the start. Iv'e been told my basket may be the culprate since my clutch isn't slipping. I was told to remove the basket and bring it into the shop for inspection.
DRZME400 2 months ago
@DRZME400 yes i am...ahhh darn. it give it away..LOL
636industriescorp 2 months ago
can anyone here give me advice on how i can fix my loose clutch lever? i just put in a new clutch pack, but now the clutch lever is too tightttt infact way too tight to the point where when i pull it in it gets stuck to the left handle bar and i actually have to use my finger tips to push it outtt. i read some comments on couple of forums and loosened the screw that sits on the clutch lever, but that made it way too loosse. i checke the cable, nothing wrong there. thanksss.
GenerationTibet2009 3 months ago
@GenerationTibet2009 did you re adjust the SCREW,ADJUST NUT by the lever? it take a little of play here and there, i got the same issue when i change my cable clutch.
unit666industries 3 months ago
eyyyyyy dudeeee tanksss mannn i mechanic but i never try to change a bike clutchh tanksssmannnnn reallyy tankss!!!!!!!!
carburato1987 3 months ago
Hai, unit. thanks again. i finally removed the whole clutch plates and was able to put in the new clutch plates that is Barnett Kevlar Plates. However, whenever I put turn the bike on and then squeeze in the clutch lever to put it into first gear the bike just shuts off. Any more tips for a novice rider? I will really appreciate any advice and thank you so much on your last advice. Thumbs up!
GenerationTibet2009 4 months ago
@GenerationTibet2009 that happens to me, set the clutch to the proper tension. also that happens to me at cold weather and when i dont use the bike for weeks. I dont know why, but after a while it will be normal.
good luck.
PS: i powder coated the engine cover to flat black.. i will post a video later on when finish with everything.
unit666industries 4 months ago
thanks for the instructional video. but i can't seem to remove the rod out of the clutch housing box and then the clutch housing cover won't come off easy on my bike. do you have any advice on how to remove those after you have removed the screws? thank you
GenerationTibet2009 4 months ago
@GenerationTibet2009 i know what are you talking about. Did you take the nut (part # 92210) out?
unit666industries 4 months ago
how can u tell is time to get a new clutch? good video
hblaken 8 months ago
@hblaken my bike was riding slowish. not enough. Now rides good.
unit666industries 8 months ago
thanks for the video dude. doing mine tomorrow
ashkanny 8 months ago
the 05 zx6r is the 636. Same thing.
PFCwhiteUSArmy 8 months ago
A fresh clutch pack will chatter and grab until it wears in, just make sure your engagement is correct and it should be okay. Good instructional video. 8/10*
Whitehorze 11 months ago