Added: 1 year ago
From: daveb87
Views: 2,375
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  • hey mate,

    im looking to get anouther pug, as i need good mpg for work so hdi is my choice.

    just wondering what you have done to make it 150 bhp?

    and whats the mpg like with all that power?

    and whats the best exhuast system to get aswell ?

    cheers

  • @cmarshall118 hey mate, basically it's actually pretty simple. All you need is a front mounted intercooler, turn the turbo up to about 21-22psi (obviously you need to fit a boost gauge too), then get it remapped. The intercooler is pretty much just a custom job, you'll need to make it all up yourself. For the remap I went to Mr Whippy in Leeds. As for exhaust, decat and de-backbox, with standard mid section. It's not too loud as you can hear in video. I got about 45-50mpg mixed driving.

  • @daveb87 i was thinking more of 24 psi.. or is that a bit to much for just a front mount?

    mate of mine has a transit front mount on his 1.9, im guessin that is a good 1 for the hdi too?

    whats it like up against the hot hatches around, like the vtr n vts?

  • @cmarshall118 You could probably push for 24psi, but in all honesty it doesn't need it. The HDi uses the K03 or GT15, which only came in a few really late 1.9DT's. As it's a smaller turbo you don't want to push it too much, the DT could take a bit more with the bigger turbo's.

    As for the intercooler, if it fits, it will be fine. I just used a new universal cooler and it was perfect. And I'd never really tried it against many cars. It would beat a VTR though, but I don't know about a VTS...

  • @daveb87 22 psi to be safe then lol

    im coming from having a zetec s with some nice mods that keeps up with the vts,thats why im asking, just cant afford the fuel with my new job which sucks, ive had a 1.9 DTurbo before just hated how loud they were so im after the hdi as its more modern.

    ill just get 1, do the mods n see how it performs up against 1 lol if it dont ill just have to see what else i can do it lol

    thanks for the advise bud

  • @cmarshall118 No problem mate. You could potentially get it up to nearly 200bhp but you're into quite expensive mods then. You'd need a hybrid turbo, uprated injectors (though im not sure exactly which ones), a bmw 330d fuel pump, and a different fuel pressure sensor. You then need to get it all mapped again to get it to actually start with those mods. Dunno if I can advertise here but I'm a member on pug306.net. Sign up there and you'll get all the info you ever need!

  • @daveb87 my plan was to join a pug club, im a member of zsoz (zetec s owners club) so defo aware of the benfits of being in a club lol just wanted to actually get the car first.

    i wouldnt go past these mods, id rather get a gti-6 next year, its just i have points so high insurance and work quite far aware on apprentiship wage so need the mpg this year :/

    just want it to atleast match my car at the moment lol which ill et it to :P

    cheers again, prob speak to you soon on the forums

  • @daveb87 oh anouther question, what gear you in?

    just tried this 30-70 in my zs in third gear, not as quick as that lol u in 2nd or 3rd?

    and u got any 20-100mph vids? starting in 2nd gear. if not.. make 1 lol

    if thats 3rd gear, ill be a happy man when i get 1 lol

  • @cmarshall118 That's in 3rd mate, 2nd wouldn't even get you 60. Unfortunately I don't have a video of that mate, and I don't have the car anymore to make one lol, I sold it in April for a Leon Cupra TDI. Have a look at my other vids though, there's one of me driving the 306 from a standstill but you can't see the dials. If nothing else the turbo sounds awesome ;)

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